Vacuum Chamber Laser Interlock Using Pressure Feedback

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Solution Overview

Problem

Existing laser devices used with vacuum chambers in scientific instruments lack a reliable safety interlock mechanism to prevent laser operation when the vacuum pressure reaches a critical level, potentially leading to unsafe conditions.

Innovation Solution

A laser device with a control system that includes a pressure sensor to monitor the vacuum chamber pressure and adjust the laser beam state (e.g., turn off or block the beam) when the pressure reaches a predetermined threshold, ensuring safe operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a pressure monitoring system is added to the laser device, then safety is improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A pressure sensor acts as an intermediary component that monitors vacuum chamber pressure and transmits pressure signals to the control system. This intermediary enables safety monitoring without requiring direct complex integration between the laser emitter and vacuum system, thereby improving safety while minimizing the increase in device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The control system receives pressure signals from the pressure sensor and uses this feedback to automatically adjust the laser beam state. When pressure reaches a predetermined threshold, the control system changes the laser beam state (e.g., turns it off or blocks it). This feedback mechanism ensures safety through automatic response rather than manual intervention, improving reliability while keeping the system relatively simple.

Inventive Principle:
Principle #23Feedback

2Reliability

If the laser beam state is automatically changed in response to pressure, then safety is improved, but ease of operation decreases

Engineering Contradiction:
ImprovesafetyVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The laser device performs self-service safety monitoring through the integrated pressure sensor and control system. The system automatically detects pressure changes and adjusts the laser beam state without requiring user intervention or external monitoring equipment. This self-service capability improves safety while maintaining ease of operation, as users do not need to manually monitor pressure or operate additional controls.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents laser operation when vacuum pressure becomes unsafe, enhancing safety and preventing potential damage to the instrument or sample.

Implementation Method 1

a pressure sensor configured to sense a pressure associated with the vacuum chamber

Methodology Applied
Scientific EffectPressure sensing:

Data Source

PatentUS12244115B2Laser device with safety interlock and scientific instrument for use with the same
Publication Date: 2025.03.04 FEI CO
  • US12244115B2 patent drawing
  • US12244115B2 patent drawing
  • US12244115B2 patent drawing

AI summary

A laser device for use with a scientific instrument. The laser device includes a laser emitter and a control system. The laser emitter is configured to generate a laser beam for radiating a sample disposed in a vacuum chamber of the scientific instrument. The control system is configured to receive a pressure signal associated with the vacuum chamber from a pressure sensor, and to change a state of the laser beam in response to the pressure reaching a threshold level.