Convertible Vacuum Air Path Layout for Easy Mode Switching

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Upright vacuum cleaners require users to bend or squat to manually operate the valve for converting from floor to above-floor cleaning mode, leading to increased back pressure due to longer conduit lengths and more bends in the fluid flow path.

Innovation Solution

A surface cleaning apparatus with a valve positioned adjacent the inlet of the cleaning stage, allowing for conversion between floor and above-floor modes without bending, and featuring a suction motor on the upright section to reduce conduit length and bends, thereby decreasing back pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the valve is positioned in the surface cleaning head for mode conversion, then the conversion function is achieved, but the user must bend or squat to operate it, reducing ease of operation

Engineering Contradiction:
Improveease of valve operationVSAvoidconduit length and bends
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The valve is repositioned from the horizontal surface cleaning head to the vertical upright section, changing the spatial dimension and orientation of valve placement. This dimensional shift allows the valve to be positioned at an ergonomically accessible height while maintaining its functional connection to the cleaning stage through a optimized conduit path.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If the suction motor is positioned on the upright section, then the valve can be placed higher for easier operation, but the conduit length increases

Engineering Contradiction:
Improvevalve accessibilityVSAvoidconduit length
Core Design Contradiction:
Ease of operationVSLength of moving object

Solution Approach 1:

The suction motor is positioned on the upright section above the cleaning stage inlet, performing the suction function at the highest practical point. This preliminary positioning of the motor creates a vertical flow path that naturally directs air downward through the cleaning stage, allowing the valve to be placed at the motor location for easy access while the conduit follows an optimized vertical path rather than extending horizontally.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the conduit has longer length and more bends to accommodate valve positioning, then the valve is more accessible, but back pressure increases

Engineering Contradiction:
Improvevalve accessibilityVSAvoidback pressure
Core Design Contradiction:
Ease of operationVSStress or pressure

Solution Approach 1:

The conduit is designed with smooth curved transitions instead of sharp bends, and the overall path is optimized to follow a natural vertical flow pattern. The curvature of the conduit paths minimizes turbulence and pressure losses while connecting the valve, motor, and cleaning stage in an ergonomically optimized configuration.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy conversion between cleaning modes without user strain and reduces back pressure, improving airflow efficiency by minimizing conduit length and bends in the fluid flow path.

Implementation Method 1

A fluid flow path extends from the dirty fluid inlet to a clean air outlet of the surface cleaning apparatus, and includes a suction motor

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Implementation Method 2

at least one cleaning stage comprises a cyclonic cleaning stage

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Data Source

PatentUS8127398B2Convertible surface cleaning apparatus
Publication Date: 2012.03.06 OMACHRON INTELLECTUAL PROPERTY INC
  • US8127398B2 patent drawing
  • US8127398B2 patent drawing
  • US8127398B2 patent drawing

AI summary

An upright surface cleaning apparatus is disclosed. Embodiments of the apparatus comprise a surface cleaning head having a dirty fluid inlet. A fluid flow path extends from the dirty fluid inlet to a clean air outlet, and includes a suction motor and at least one cleaning stage. An upright section is mounted to the surface cleaning head and comprises at least one cleaning stage having an inlet. An above floor cleaning wand is connectable to the fluid flow path and has an inlet end. A valve is operable between a first position in which the surface cleaning head is in fluid flow communication with the at least one cleaning stage and a second position in which the above floor cleaning wand is in fluid flow communication with the at least one cleaning stage. In some embodiments, the valve is positioned adjacent the inlet of the at least one cleaning stage.