Vacuum Cleaner Nozzle Flaps for Uneven Surface Debris Pickup

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Solution Overview

Problem

Existing vacuum cleaner nozzles with rigid V-shaped protrusions are ineffective on uneven surfaces, fail to remove all detritus, and create an uncomfortable user experience due to poor performance and detritus accumulation in recesses.

Innovation Solution

A nozzle with flexible flaps that adjust their opening based on the direction of movement, ensuring detritus is guided towards the suction aperture, allowing for effective removal of lighter detritus and preventing heavier detritus from getting stuck, while maintaining high suction pressure and minimizing noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If rigid V-shaped protrusions are used to guide detritus, then detritus guidance is improved, but performance on uneven surfaces deteriorates and user comfort deteriorates

Engineering Contradiction:
Improvedetritus guidanceVSAvoidperformance on uneven surfaces
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent replaces rigid V-shaped protrusions with flexible flaps that can dynamically adjust their shape and position. The flexible flaps are made of elastic material that allows them to bend and adapt to uneven surfaces while maintaining their detritus guidance function. This dynamic flexibility resolves the contradiction between effective detritus guidance and adaptability to various surface conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs flexible flaps made of elastic material instead of rigid structures. These flexible elements can conform to uneven surfaces like tiles and wood floors, maintaining contact and guidance functionality while adapting to surface irregularities. This directly addresses the adaptability problem caused by rigid V-shaped protrusions.

Inventive Principle:
Principle #30Flexible shells and thin films

2Ease of operation

If rigid V-shaped protrusions are used, then detritus guidance is improved, but detritus accumulation in recesses worsens

Engineering Contradiction:
Improvedetritus guidanceVSAvoiddetritus removal completeness
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The flexible flaps dynamically adjust during nozzle movement, opening to allow detritus to pass through and close to guide detritus toward the suction aperture. This dynamic behavior prevents detritus from becoming trapped in recesses, ensuring complete detritus removal while maintaining effective guidance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the physical state and geometry of the guidance elements from fixed rigid structures to flexible elements that change shape and position. The flexible flaps can open and close, altering the geometry of potential detritus traps into open passages during operation, thereby preventing accumulation while maintaining guidance functionality.

Inventive Principle:
Principle #35Parameter changes

3Loss of substance

If flexible flaps with openings are used, then detritus removal completeness is improved, but suction pressure maintenance deteriorates

Engineering Contradiction:
Improvedetritus removal completenessVSAvoidsuction pressure
Core Design Contradiction:
Loss of substanceVSStress or pressure

Solution Approach 1:

The flexible flaps dynamically close during forward movement to maintain suction pressure and open during backward movement to allow detritus escape. This dynamic sealing action ensures that the opening in the flexible flap does not compromise suction pressure while enabling complete detritus removal when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The flexible flaps undergo periodic opening and closing cycles corresponding to the back-and-forth movement of the nozzle. During the forward cleaning stroke, the flaps close to maintain suction pressure; during the return stroke, they open to allow detritus to escape. This periodic action resolves the contradiction between maintaining pressure and enabling complete detritus removal.

Inventive Principle:
Principle #19Periodic action

4Adaptability or versatility

If flexible flaps are used instead of rigid protrusions, then adaptability to uneven surfaces is improved, but structural strength deteriorates

Engineering Contradiction:
Improveperformance on uneven surfacesVSAvoidstructural strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent uses flexible flaps made of elastic material that provides sufficient strength for the application while allowing the necessary flexibility. The material properties and dimensions are designed to balance adaptability to uneven surfaces with structural strength to withstand operational forces and maintain functionality.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The flexible flaps are constructed from elastic materials that combine flexibility with adequate structural strength. The composite nature of the material allows the flaps to bend and adapt to surfaces while maintaining the strength needed to resist deformation under suction pressure and mechanical stress during operation.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexible flap design ensures complete removal of detritus, maintains high suction pressure, and reduces noise by minimizing turbulence and detritus accumulation, providing a more efficient and comfortable cleaning experience on various surfaces.

Implementation Method 1

the first and second sections being urged towards each other when the nozzle is moved in a first direction in which the edge is a leading edge to close the opening or tend the opening towards closing, the first and second sections being urged away from each other when the nozzle is moved in a second direction in which the edge is a trailing edge to open the opening or further open the opening

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP3003111B1A nozzle for a vacuum cleaner
Publication Date: 2016.12.21 KONINKLIJKE PHILIPS NV
  • EP3003111B1 patent drawingFigure 1
  • EP3003111B1 patent drawingFigure 2~3
  • EP3003111B1 patent drawingFigure 4~5

AI summary

The present invention relates to a nozzle (1) for a vacuum cleaner. The nozzle (1) has a base (3) having an edge (4, 5) and a suction aperture (11) in the base (3). At least one flexible flap (24, 26) protrudes from the base (3) between the edge (4, 5) and the suction aperture (11). The flexible flap (24, 26) has first and second sections (32, 33) separable by an opening (35). The first and second sections (32, 33) are urged towards each other when the nozzle (1) is moved in a first direction in which the edge (4, 5) is a leading edge to close the opening (35) or tend the opening(35) towards closure, and the first and second sections (32, 33) are biased away from each other when the nozzle (1) is moved in a second direction in which the edge (4, 5) is a trailing edge to open the opening (35) or to further open the opening. The present invention also relates to a vacuum cleaner comprising a nozzle (1) for a vacuum cleaner.