Vacuum Nozzle Dual-Drum Brush Layout for Wall-Edge Suction

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Solution Overview

Problem

Vacuum cleaners face inefficiencies in dust suction around walls due to torque loss and reduced effectiveness in cleaning various surfaces, as the agitator's negative pressure is disrupted when it contacts walls, leading to incomplete dirt collection.

Innovation Solution

A nozzle assembly for a vacuum cleaner featuring a pair of drums with main and auxiliary brushes, driven by a driving member, and a lifting mechanism that adjusts the position of the drums based on the surface type, minimizing torque loss and enhancing dust suction performance around walls by optimizing brush position and contact with the surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the agitator is installed in the nozzle assembly to effectively clean carpet surfaces, then carpet cleaning performance is improved, but dust suction performance around walls deteriorates due to negative pressure disruption

Engineering Contradiction:
Improvecarpet cleaning performanceVSAvoiddust suction performance around wall
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The single agitator is divided into two separate drums, each independently rotatable. This segmentation allows the first drum to handle carpet cleaning while the second drum maintains functionality near walls, resolving the contradiction between carpet cleaning effectiveness and wall-area dust suction performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lifting member enables dynamic adjustment of the drums' positions, allowing them to be raised or lowered based on surface type. This dynamic capability allows the system to optimize performance for both carpet surfaces and wall areas, preventing negative pressure disruption in critical regions

Inventive Principle:
Principle #15Dynamics

2Area of stationary object

If the drum brushes contact the surface to maximize cleaning area, then cleaning coverage is improved, but torque loss increases reducing brush effectiveness

Engineering Contradiction:
Improvecleaning areaVSAvoidtorque loss
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The lifting member provides dynamic control over brush contact with the surface, allowing the drums to be raised when torque loss becomes excessive and lowered when maximum cleaning area is needed, thus balancing cleaning coverage with energy efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the contact parameter between brushes and surface by adjusting drum position through the lifting member, optimizing the balance between cleaning area coverage and torque loss prevention

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10213078B2Vacuum cleaner
Publication Date: 2019.02.26 SAMSUNG ELECTRONICS CO LTD
  • US10213078B2 patent drawing
  • US10213078B2 patent drawing
  • US10213078B2 patent drawing

AI summary

A nozzle assembly for a vacuum cleaner includes a driving member including a first driving shaft and a second driving shaft in both sides thereof, a first drum of which one end is coupled to the first driving shaft to be driven by directly receiving driving force of the first driving shaft, and a second drum of which one end is coupled to the second driving shaft to be driven by directly receiving driving force of the second driving shaft.