Adjustable Vacuum Suction Pen for Irregular Object Handling
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Solution Overview
Problem
Existing vacuum suction devices struggle to firmly hold products with irregular shapes or uneven materials, particularly when the suction device is not positioned at the center of gravity, and manual devices lack sufficient suction force, while electric devices fail to maintain a reliable grip.
Innovation Solution
A vacuum suction device with adjustable suction modules, including horizontally, vertically, and rotatably movable nozzles, allowing precise alignment with the center of gravity of the product, combined with a sealing mechanism to prevent air leakage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If a manual vacuum suction device is used, then the device structure is simple, but the suction force is too weak to firmly hold the product
Solution Approach 1:
The suction nozzle is designed to be movable both horizontally and vertically, allowing dynamic adjustment of the nozzle position to locate and maintain alignment with the product's center of gravity. This dynamic positioning capability enables the system to adapt to products of different sizes and shapes while maintaining effective suction force.
Solution Approach 2:
The suction device is divided into separate functional modules: a holder, a movable suction nozzle, and a sealing mechanism. This segmentation allows each component to be optimized independently - the nozzle for positioning, the holder for support, and the sealing mechanism for maintaining vacuum pressure.
2Reliability
If an electric vacuum suction device is used, then the suction force is lasting and reliable, but the device cannot firmly hold products with irregular shapes when not positioned at the center of gravity
Solution Approach 1:
The suction nozzle is designed to be movable both horizontally and vertically, allowing dynamic adjustment of the nozzle position to locate and maintain alignment with the product's center of gravity. This dynamic positioning capability enables the system to adapt to products of different sizes and shapes while maintaining effective suction force.
Solution Approach 2:
The device incorporates a sealing mechanism that works in conjunction with the movable nozzle to provide feedback on the quality of the seal. When the nozzle is properly positioned at the center of gravity, the sealing mechanism maintains vacuum pressure; when misaligned, the seal breaks and vacuum is lost, providing immediate feedback for repositioning.
3Device complexity
If the suction device is positioned away from the center of gravity of an irregular product, then the device structure is simple, but the product cannot be firmly held
Solution Approach 1:
The suction nozzle is designed to be movable both horizontally and vertically, allowing dynamic adjustment of the nozzle position to locate and maintain alignment with the product's center of gravity. This dynamic positioning capability enables the system to adapt to products of different sizes and shapes while maintaining effective suction force.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The device effectively stabilizes the grip on products with irregular shapes or uneven materials by accurately locating the center of gravity, ensuring a secure hold through adjustable nozzle positions and sealing to maintain vacuum pressure.
Implementation Method 1
The vacuum suction device creates a vacuum pressure by manual pressing an airbag in the pen
Implementation Method 2
combined with a sealing mechanism to prevent air leakage
Data Source
AI summary
A vacuum suction pen to take reliable hold of objects of different shapes without manual contact includes a holder with an air duct penetrating the holder. A first sleeve is sleeved on one end of the holder, and a first adsorption module is movably arranged on the first sleeve to move along a first direction. The first suction nozzle can move in the horizontal direction, the second nozzle can move in the vertical direction, and the third suction nozzle can rotate around the holder. The positions and relative positions of each suction nozzle on the product to be lifted and manipulated can be adjusted, so as to more accurately locate the center of gravity of products with irregular shapes or of uneven materials, and so as to secure a stable hold on the objects.


