Detachable Vacuum Power Head With Battery-Driven Brush Rotation

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Solution Overview

Problem

Existing power heads for central vacuum cleaners lack efficiency and versatility in power delivery and brush rotation, limiting their effectiveness in cleaning various surfaces.

Innovation Solution

A power head system comprising a main body assembly with a battery-powered brush assembly and latch system, where the brush is rotatably supported within a brush housing and detachably attached to the main body assembly, allowing air and debris to be drawn into the vacuum system while the motor rotates the brush assembly relative to the brush housing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a motorized brush is used in a power head for central vacuum cleaners, then brush rotation capability is improved, but power delivery reliability deteriorates due to existing power limitations

Engineering Contradiction:
Improvebrush rotation capabilityVSAvoidpower delivery reliability
Core Design Contradiction:
Extent of automationVSReliability

Solution Approach 1:

The patent implements a dual-power system where the brush assembly can operate in two modes: powered by the central vacuum system's electrical power source, and powered by air flow from the vacuum. This dynamic switching capability allows the system to adapt to different power availability conditions, resolving the contradiction between providing motorized brush rotation and ensuring reliable power delivery.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a detachable brush assembly is implemented, then versatility and adaptability are improved, but device complexity increases due to the latch system and additional components

Engineering Contradiction:
Improveadaptability to various floor materialsVSAvoidlatch system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the power head into separable components: a main body assembly and a detachable brush assembly. The brush assembly can be removed and replaced independently, allowing adaptation to different cleaning needs and floor materials. This segmentation provides versatility while keeping the latch system relatively simple through standardized attachment interfaces.

Inventive Principle:
Principle #1Segmentation

3Productivity

If air flow is directed through the brush chamber, then cleaning effectiveness is improved, but power consumption increases due to additional air flow requirements

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent designs the brush assembly to be self-powered through air flow. The vacuum's air current automatically rotates the brush when the power head is in operation, eliminating the need for separate electrical power consumption for brush rotation. This self-service mechanism improves cleaning effectiveness while avoiding additional power consumption, as the air flow is already being generated by the vacuum system.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances cleaning efficiency by ensuring reliable power delivery to the motor for brush rotation, facilitating effective debris removal across different surfaces and adapting to various floor materials through adjustable height and air flow management.

Implementation Method 1

The battery is operatively connected to the motor such that the motor rotates the brush assembly relative to the brush housing

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

the motor rotates the brush assembly

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

the vacuum system draws air through the brush inlet, the brush chamber, the brush outlet, the main inlet, the main chamber, and the main outlet

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS10052002B2Power head for vacuum systems
Publication Date: 2018.08.21 TIGER TOOL INT INC
  • US10052002B2 patent drawing
  • US10052002B2 patent drawing
  • US10052002B2 patent drawing

AI summary

A power head for use with a vacuum system. The power head comprises a main body assembly, a brush assembly, and a latch system. The latch system detachably attaches the brush assembly to the main body assembly such that a main inlet portion of the main chamber is in fluid communication with a brush outlet and the battery is operatively connected to the motor. When the vacuum system is detachably attached to the main housing and the latch system detachably attaches the main housing to the brush housing, the vacuum system draws air through a brush inlet, a brush chamber, the brush outlet, the main inlet, a main chamber, and a main outlet and the battery supplies power to the motor such that the motor rotates the brush assembly relative to the brush housing.