Vacuum Pump Intermittent Heating Prevents By-Product Deposition

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Solution Overview

Problem

Existing vacuum pump apparatuses used in semiconductor manufacturing and other processes face issues with by-product deposition in the pump chamber, leading to unintended stops and difficulties in restarting, which can damage products and reduce manufacturing throughput.

Innovation Solution

The vacuum pump apparatus incorporates a heater attached to the side cover, which generates heat intermittently to cause axial displacement of the bearing, allowing the pump rotor to reciprocate and scrape off deposited by-products, ensuring smooth operation and preventing sudden stops.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the vacuum pump apparatus operates continuously to maintain manufacturing throughput, then productivity is improved, but by-product accumulates in the pump chamber causing unintended stops and reliability deterioration

Engineering Contradiction:
Improvemanufacturing throughputVSAvoidvacuum pump operation stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements periodic reciprocating motion of the pump rotor through intermittent heating of the bearing. The heater operates in cycles, causing the bearing to expand and contract, which in turn makes the pump rotor move back and forth periodically. This periodic reciprocating action effectively scrapes by-products from the pump chamber walls while maintaining continuous operation, resolving the contradiction between productivity and reliability.

Inventive Principle:
Principle #19Periodic action

2Productivity

If the pump rotor rotates at high speed to maintain vacuum, then productivity is improved, but by-product deposition increases and can impede rotation causing sudden stops

Engineering Contradiction:
Improvevacuum pumping speedVSAvoidby-product deposition on pump rotor
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent uses thermal expansion and contraction of the bearing to induce mechanical reciprocating motion in the pump rotor. This reciprocating motion creates a scraping effect that prevents by-products from adhering to the pump chamber walls and rotor surfaces, thereby reducing harmful deposition while maintaining high-speed rotation for productivity.

Inventive Principle:
Principle #18Mechanical vibration

3Reliability

If pipe maintenance is conducted to remove by-products, then reliability is improved, but manufacturing throughput is reduced due to shutdown time

Engineering Contradiction:
Improvevacuum pump restart capabilityVSAvoidmanufacturing throughput
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent enables the vacuum pump system to perform self-maintenance by incorporating a heater that induces reciprocating motion of the pump rotor during normal operation. This self-service mechanism continuously scrapes by-products without requiring external intervention or system shutdown, thereby maintaining both reliability and productivity simultaneously.

Inventive Principle:
Principle #25Self-service

4Reliability

If a heater is used to prevent by-product deposition, then reliability is improved, but device complexity and energy consumption increase

Engineering Contradiction:
Improveprevention of pump rotor impeded rotationVSAvoidheater control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the operational parameters of the bearing by applying periodic thermal energy through a heater. This parameter change causes the bearing to expand and contract, which indirectly drives the pump rotor to reciprocate. By changing the thermal state of the bearing rather than directly heating the pump chamber, the system achieves by-product removal with relatively simple device complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces by-product deposition in the pump chamber, prevents unintended stops, and ensures the vacuum pump apparatus can be restarted reliably, thereby enhancing manufacturing throughput and product quality.

Implementation Method 1

a heater attached to the side cover and configured to generate heat to cause an axial displacement of the bearing

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentEP4198315B1Vacuum pump apparatus and method of operating the same
Publication Date: 2025.06.04 EBARA CORP
  • EP4198315B1 patent drawingFigure 1
  • EP4198315B1 patent drawingFigure 2
  • EP4198315B1 patent drawingFigure 3

AI summary

A vacuum pump that can reduce deposition of by-product in a pump chamber caused by a process gas, can prevent an unintended stop of a vacuum pump apparatus, and can ensure restarting of the vacuum pump apparatus is disclosed. The vacuum pump apparatus includes: a pump casing (2) having a pump chamber (1) therein; a pump rotor (5A-E) arranged in the pump chamber; a rotation shaft (7) to which the pump rotor is secured; a bearing (17, 18) that rotatably supports the rotation shaft; a side cover (10A, 10B) coupled to the pump casing; a heater (35) attached to the side cover (10A); and a heater controller (40) configured to instruct the heater to generate heat intermittently when the pump rotor is rotating. The bearing (18) is coupled to the side cover (10A).