Vacuum Pump Intermittent Heating Prevents By-Product Deposition
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Solution Overview
Problem
Existing vacuum pump apparatuses used in semiconductor manufacturing and other processes face issues with by-product deposition in the pump chamber, leading to unintended stops and difficulties in restarting, which can damage products and reduce manufacturing throughput.
Innovation Solution
The vacuum pump apparatus incorporates a heater attached to the side cover, which generates heat intermittently to cause axial displacement of the bearing, allowing the pump rotor to reciprocate and scrape off deposited by-products, ensuring smooth operation and preventing sudden stops.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If the vacuum pump apparatus operates continuously to maintain manufacturing throughput, then productivity is improved, but by-product accumulates in the pump chamber causing unintended stops and reliability deterioration
Solution Approach 1:
The patent implements periodic reciprocating motion of the pump rotor through intermittent heating of the bearing. The heater operates in cycles, causing the bearing to expand and contract, which in turn makes the pump rotor move back and forth periodically. This periodic reciprocating action effectively scrapes by-products from the pump chamber walls while maintaining continuous operation, resolving the contradiction between productivity and reliability.
2Productivity
If the pump rotor rotates at high speed to maintain vacuum, then productivity is improved, but by-product deposition increases and can impede rotation causing sudden stops
Solution Approach 1:
The patent uses thermal expansion and contraction of the bearing to induce mechanical reciprocating motion in the pump rotor. This reciprocating motion creates a scraping effect that prevents by-products from adhering to the pump chamber walls and rotor surfaces, thereby reducing harmful deposition while maintaining high-speed rotation for productivity.
3Reliability
If pipe maintenance is conducted to remove by-products, then reliability is improved, but manufacturing throughput is reduced due to shutdown time
Solution Approach 1:
The patent enables the vacuum pump system to perform self-maintenance by incorporating a heater that induces reciprocating motion of the pump rotor during normal operation. This self-service mechanism continuously scrapes by-products without requiring external intervention or system shutdown, thereby maintaining both reliability and productivity simultaneously.
4Reliability
If a heater is used to prevent by-product deposition, then reliability is improved, but device complexity and energy consumption increase
Solution Approach 1:
The patent changes the operational parameters of the bearing by applying periodic thermal energy through a heater. This parameter change causes the bearing to expand and contract, which indirectly drives the pump rotor to reciprocate. By changing the thermal state of the bearing rather than directly heating the pump chamber, the system achieves by-product removal with relatively simple device complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution effectively reduces by-product deposition in the pump chamber, prevents unintended stops, and ensures the vacuum pump apparatus can be restarted reliably, thereby enhancing manufacturing throughput and product quality.
Implementation Method 1
a heater attached to the side cover and configured to generate heat to cause an axial displacement of the bearing
Data Source
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AI summary
A vacuum pump that can reduce deposition of by-product in a pump chamber caused by a process gas, can prevent an unintended stop of a vacuum pump apparatus, and can ensure restarting of the vacuum pump apparatus is disclosed. The vacuum pump apparatus includes: a pump casing (2) having a pump chamber (1) therein; a pump rotor (5A-E) arranged in the pump chamber; a rotation shaft (7) to which the pump rotor is secured; a bearing (17, 18) that rotatably supports the rotation shaft; a side cover (10A, 10B) coupled to the pump casing; a heater (35) attached to the side cover (10A); and a heater controller (40) configured to instruct the heater to generate heat intermittently when the pump rotor is rotating. The bearing (18) is coupled to the side cover (10A).