Replacement head for a vacuum

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Solution Overview

Problem

Existing hardfloor cleaning tools often require high setup times and maintenance, and can be messy and unpleasant to use, especially when dealing with both dry and wet debris, as they typically need to be cleaned separately and can become smelly if not properly maintained.

Innovation Solution

A replacement head for vacuum devices featuring a filter, plastic tray with a dust chamber, and a pad, designed for easy attachment and detachment with minimal effort, including connector lips for secure locking and a filter to prevent suction loss, allowing for efficient collection and retention of debris while minimizing mess.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a combination tool is used to handle both dry and wet media, then cleaning capability is improved, but set-up time and maintenance complexity increase

Engineering Contradiction:
Improvecleaning capabilityVSAvoidset-up time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The cleaning system is divided into separate functional components: a vacuum device for dry debris and a separate replacement head assembly for wet/debris handling. The replacement head can be quickly attached to the vacuum device when needed, providing versatility without requiring a permanently complex combination tool. This segmentation allows users to have a simple vacuum for daily dry cleaning and only engage the wet cleaning capability when necessary.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If a combination tool is used to handle both dry and wet media, then cleaning capability is improved, but maintenance effort increases

Engineering Contradiction:
Improvecleaning capabilityVSAvoidmaintenance effort
Core Design Contradiction:
Adaptability or versatilityVSEase of repair

Solution Approach 1:

The replacement head is designed as a separable, disposable or easily cleanable component that can be removed from the vacuum device. This segmentation isolates the maintenance burden to just the replacement head (pad, tray, filter) rather than requiring maintenance of the entire vacuum system. The filter can be removed and cleaned separately, and the pad can be replaced without affecting the vacuum device itself.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The replacement head assembly, particularly the pad and tray components, is designed to be inexpensive and easily replaceable. Rather than requiring complex maintenance of a permanent combination tool, users can simply replace the entire replacement head assembly or individual components when soiled, reducing maintenance effort to a simple replacement action rather than cleaning and servicing.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If a combination tool is used to handle both dry and wet media, then cleaning capability is improved, but mess and user discomfort increase

Engineering Contradiction:
Improvecleaning capabilityVSAvoidmess and user discomfort
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The replacement head provides a contained environment for wet debris collection with a dust chamber that seals against the vacuum device. This segmentation prevents wet debris and cleaning solutions from contaminating the vacuum device body and surrounding areas. The sealed dust chamber and filter assembly contain mess during operation, and the separable design allows for clean removal and disposal without requiring users to handle messy components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The filter assembly acts as an intermediary barrier between the wet debris collection chamber and the vacuum device suction system. This intermediary component prevents direct contact between wet debris and the vacuum device, reducing mess and eliminating the need for users to wear gloves or worry about dirtying their hands during normal operation. The filter can be removed and cleaned without exposing users to messy contents.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If a replacement head with filter is used, then suction loss is prevented, but device complexity increases

Engineering Contradiction:
Improvesuction performanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The filter system is segmented into a removable filter assembly that is part of the replacement head but can be separated from the vacuum device. This segmentation allows the filter to perform its suction-protection function without permanently increasing the complexity of the vacuum device. The filter assembly includes the filter media, dust chamber, and connector components, all integrated into the replacement head that attaches to the vacuum when needed.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11452414B2Replacement head for a vacuum
Publication Date: 2022.09.27 SHARKNINJA OPERATING LLC
  • US11452414B2 patent drawing
  • US11452414B2 patent drawing
  • US11452414B2 patent drawing

AI summary

A replacement head for a vacuum device includes a plastic tray, a filter and a pad. The plastic tray includes a dust chamber, a first connector lip and a second connector lip. An opening is provided that allows air, dust and debris to be drawn into the dust chamber during use. The connector lips are provided for attachment to a vacuum device. The pad is attached to the lower side of the plastic tray and is in contact with the floor during cleaning. The filter is connected to the plastic tray such that the filter substantially covers a top opening in the dust chamber.