Vacuum cleaner with scraper assembly

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Solution Overview

Problem

Existing vacuum cleaners face challenges in effectively collecting debris, particularly in preventing pile-up and ensuring efficient debris collection during both forward and reverse movements.

Innovation Solution

A vacuum cleaner with a scraper assembly featuring a removable frame member and overlapping flap members that pivot to closed and open positions based on direction of movement, facilitating debris collection and prevention of pile-up.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a traditional vacuum cleaner design is used, then the structure is simple, but debris pile-up occurs during cleaning

Engineering Contradiction:
Improvedebris pile-upVSAvoidscraper assembly structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The scraper assembly is divided into multiple independent flap members (first flap member, second flap member, third flap member) that can move independently. Each flap member has a leading edge, trailing edge, and pivot point, allowing them to function as separate debris management units rather than a single rigid structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flap members are designed to dynamically change their position and orientation based on the direction of movement. During forward movement, they pivot to a first position to guide debris forward; during reverse movement, they pivot to a second position to prevent pile-up at the rear. This dynamic adaptation eliminates debris accumulation without requiring complex active control systems.

Inventive Principle:
Principle #15Dynamics

2Productivity

If the vacuum cleaner moves in reverse, then cleaning coverage is improved, but debris pile-up increases

Engineering Contradiction:
Improvecleaning coverageVSAvoiddebris pile-up
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The flap members automatically adjust their configuration based on movement direction. During reverse movement, they pivot to a second position where the trailing edges face backward, creating a streamlined profile that allows debris to pass through smoothly without accumulating at the rear of the cleaning head.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The flap members have asymmetric geometry with distinct leading edges and trailing edges. This asymmetry allows them to present different profiles to the airflow and debris during forward versus reverse movement, optimizing performance for both directions without requiring separate scraper assemblies for each direction.

Inventive Principle:
Principle #4Asymmetry

3Ease of operation

If a fixed scraper design is used, then manufacturing is simple, but cleaning effectiveness varies with direction

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidmovable flap assembly
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The flap members are designed to passively respond to airflow and debris forces, automatically pivoting to appropriate positions during forward and reverse movement. This passive dynamic behavior achieves direction-adaptive cleaning effectiveness without requiring motors, sensors, or complex control mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The same flap member assembly performs multiple functions: during forward movement, it guides debris toward the collection area; during reverse movement, it prevents pile-up by allowing debris to pass through. This multi-functionality is achieved through the inherent mechanical design rather than separate specialized components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250386993A1Vacuum cleaner with scraper assembly
Publication Date: 2025.12.25 SHARKNINJA OPERATING LLC
  • US20250386993A1 patent drawing
  • US20250386993A1 patent drawing
  • US20250386993A1 patent drawing

AI summary

The present disclosure is generally directed to a scraper assembly for a vacuum cleaning head. The scraper assembly is configured to pivot to a first closed position when the head is moving in a forward direction, and configured to pivot to a second open position when the head is moving in reverse direction.