Vacuum-Assisted Soil Thermal Desorption for Hydrocarbon Removal

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Solution Overview

Problem

Current methods of thermal desorption for removing hydrocarbons from soil are energy-intensive and inefficient.

Innovation Solution

A vacuum-assisted thermal desorption method using a heating chamber under partial vacuum and electric heating, combined with condensation of vaporized substances, to separate hydrocarbons from soil without burning hydrocarbons, thereby reducing energy consumption and emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If thermal desorption is used to remove hydrocarbons from soil, then hydrocarbons can be separated from the soil matrix, but large amounts of energy are required making the process inefficient

Engineering Contradiction:
Improvehydrocarbon removal effectivenessVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the pressure parameter from atmospheric to partial vacuum conditions. This parameter change lowers the boiling point of hydrocarbons, enabling them to vaporize at lower temperatures and thus reducing the energy input required for thermal desorption while maintaining effective hydrocarbon removal

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes the phase transition of hydrocarbons from liquid to vapor under vacuum conditions. By creating a partial vacuum, the system facilitates controlled vaporization of hydrocarbons from the soil matrix, enabling efficient separation without requiring excessive thermal energy input

Inventive Principle:
Principle #36Phase transitions

2Reliability

If conventional thermal desorption methods are used, then hydrocarbons can be removed from soil, but the process generates high energy consumption and emissions

Engineering Contradiction:
Improvecontaminant removalVSAvoidcarbon dioxide emissions
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

By changing the pressure parameter to partial vacuum, the system enables hydrocarbon vaporization at lower temperatures, avoiding the need for high-temperature combustion processes that generate carbon dioxide emissions while still achieving effective contaminant removal

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the harmful effect of hydrocarbon persistence in soil into a beneficial process by using vacuum-assisted thermal desorption. This method removes hydrocarbons through controlled vaporization and condensation cycles, transforming the contamination problem into an efficient remediation process with minimal emissions

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method efficiently separates hydrocarbons from soil with reduced energy use and minimal carbon dioxide emissions, allowing for mobile and efficient remediation of contaminated soil.

Implementation Method 1

heating the bulk material in the heating chamber and in the presence of the partial vacuum to cause the at least one substance to vaporize

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 2

the heating chamber is in a partial vacuum

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 3

condensing the at least one vaporized substance may comprise: transferring the at least one vaporized substance from the heating chamber to a cooling structure; and condensing the at least one vaporized substance on the cooling structure

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

Heating the bulk material may comprise heating the bulk material using electric heating

Methodology Applied
Scientific EffectElectric heating: Joule Heating

Implementation Method 5

Heating the bulk material may comprise heating the bulk material using inductive heating

Methodology Applied
Scientific EffectInductive heating: Induction Heating

Data Source

PatentUS20250327571A1Vacuum-assisted bulk material treatment
Publication Date: 2025.10.23 1078822 B C LTD
  • US20250327571A1 patent drawing
  • US20250327571A1 patent drawing
  • US20250327571A1 patent drawing

AI summary

A bulk material comprising at least one substance to be removed from the bulk material is treated. The method includes introducing the bulk material into a heating chamber. The heating chamber is in a partial vacuum. The method further includes heating the bulk material in the heating chamber and in the presence of the partial vacuum to cause the at least one substance to vaporize. The method further includes extracting the bulk material, with the at least one vaporized substance separated therefrom, from the heating chamber.