Vacuum Valve Linkage for Low-Particle Long-Cycle Sealing

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Solution Overview

Problem

Existing valves in charged particle beam systems suffer from high particle generation and reduced cycle life due to friction and wear, leading to contamination and inconsistent vacuum seals, which can damage components and reduce system throughput and availability.

Innovation Solution

The design incorporates a valve mechanism with a first movable member, a second movable member, and a third movable member, along with links that exert forces to limit movement and create a vacuum seal with minimal offset, relying on elastic deformations to reduce friction and wear, thereby enhancing the valve's operational consistency and longevity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional valve mechanism is used in charged particle beam systems, then the valve can form a vacuum seal, but friction and wear between moving parts generate particles and reduce cycle life

Engineering Contradiction:
Improvecycle lifeVSAvoidparticle generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces traditional mechanical valve mechanisms with an electrostatically actuated membrane valve. The membrane is deflect ed by electrostatic forces from electrodes, eliminating sliding or rotating mechanical contacts that generate particles through friction and wear. This substitution of mechanical actuation with electrostatic actuation directly resolves the contradiction by removing the source of particle generation while maintaining vacuum sealing capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs a flexible membrane as the valve closing element. This thin film structure can be deflected by electrostatic forces to seal or open the vacuum pathway without requiring mechanical joints or contacts. The membrane's flexibility allows it to conform to sealing surfaces while being actuated electrically, thereby avoiding particle generation from mechanical friction and significantly extending the valve's operational cycle life.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If a valve mechanism with multiple moving parts is used, then it can provide adequate sealing force, but friction and wear reduce operational consistency and increase particle generation

Engineering Contradiction:
Improvesealing consistencyVSAvoidparticle generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces multiple mechanical moving parts with a single electrostatically actuated membrane system. The membrane is controlled by electrodes that apply electrostatic pressure to deflect the membrane for sealing. This eliminates mechanical friction and wear between multiple moving parts, ensuring consistent sealing performance over extended operational cycles without generating particles from component interaction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The flexible membrane serves as the primary sealing element, replacing rigid mechanical components with multiple moving parts. The membrane can be precisely controlled by electrostatic actuation to achieve consistent sealing force without the friction and wear that would compromise reliability and generate particles in traditional mechanical valve designs.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If a valve with limited movement control is used, then it can reduce wear, but it may compromise the quality of the vacuum seal

Engineering Contradiction:
Improvewear resistanceVSAvoidseal quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent replaces mechanical movement control mechanisms with electrostatic actuation of a membrane. The membrane's deflection is precisely controlled by the voltage applied to the electrodes, allowing for accurate positioning and consistent sealing quality. This electrostatic control system provides wear-free operation while maintaining or improving seal quality compared to mechanical systems with limited movement control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The flexible membrane can be precisely controlled in its deflection by electrostatic forces, achieving the necessary sealing contact pressure without excessive movement. This allows the valve to maintain high seal quality while minimizing mechanical stress and wear, as the membrane simply deflects to the required position rather than requiring mechanical components to slide or rotate through extended travel distances.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly reduces particle generation and extends the valve's cycle life, improving the quality and consistency of the vacuum seal, reducing leakage, and increasing system availability by minimizing friction and wear, making the system more operator-friendly.

Implementation Method 1

relying on elastic deformations to reduce friction and wear

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

relying on elastic deformations to reduce friction and wear

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 3

friction and wear, leading to contamination

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20250003505A1Valves with reduced particle generation and increased cycle life
Publication Date: 2025.01.02 ASML NETHERLANDS BV
  • US20250003505A1 patent drawing
  • US20250003505A1 patent drawing
  • US20250003505A1 patent drawing

AI summary

Systems with valves that increase cycle life and reduce particle generation. Embodiments may include a first movable member, a second movable member, and a third movable member; a first link coupled to the first movable member and the second movable member such that when the second movable member is moved laterally and the third movable member is stopped, the first link exerts a force on the first movable member that causes the first movable member to move towards a surface and press against the surface to form a vacuum seal; and a second link coupled to the first movable member and the third movable member such that when the first link causes the first movable member to move, the second link exerts a force on the first movable member that limits movement of the first movable member such that the first movable member moves towards the surface with limited offset.