Vacuum Vessel Heating Vegetable Oil Gums

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Solution Overview

Problem

Vegetable oil storage tanks accumulate valuable vegetable gums, which are difficult to handle and often discarded as waste due to their sticky and viscous nature, leading to high disposal costs and inefficient processing.

Innovation Solution

A system comprising a holding tank with a heating element, connected to a vacuum source via conduits, heats the vegetable gums to a temperature range of 100-200°F, facilitating their liquefaction and removal from storage tanks for subsequent processing and reuse.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If vegetable gums are removed from storage tanks using traditional vacuum suction, then the gums can be extracted from the tank, but the gums remain difficult to handle and pump due to their sticky and viscous nature

Engineering Contradiction:
Improveease of handling vegetable gumsVSAvoidstickiness and viscosity of vegetable gums
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by heating the vegetable gums to alter their physical properties. The heating element raises the temperature of the gums, which changes their viscosity and texture, making them less sticky and more pumpable. This directly addresses the contradiction by modifying the state of the gums to improve handleability while removing the harmful stickiness and viscosity characteristics.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transitions through heating to transform the vegetable gums from a solid, sticky state to a more fluid, pumpable state. The heating element induces thermal energy transfer that changes the physical phase or state of the gums, enabling them to be pumped through conveyance systems. This phase transition resolves the contradiction by converting the difficult-to-handle solid gums into a more manageable semi-fluid state.

Inventive Principle:
Principle #36Phase transitions

2Loss of substance

If vegetable gums are discarded as waste, then disposal costs are incurred, but the valuable components in the gums are lost

Engineering Contradiction:
Improveloss of valuable components in vegetable gumsVSAvoidprocessing cost and complexity
Core Design Contradiction:
Loss of substanceVSEase of manufacture

Solution Approach 1:

The patent applies discarding and recovering by capturing the vegetable gums in a holding tank and heating them to make them pumpable, rather than discarding them as waste. The system recovers the valuable components (vegetable oils and thickening agents) that would otherwise be lost, enabling further processing and utilization. This resolves the contradiction by transitioning from complete disposal to selective recovery and reuse of valuable substances.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The patent converts the previously harmful and useless vegetable gums into a beneficial resource through heating and pumping. The gums, which were once considered waste, are transformed into a processable material containing valuable components. This conversion turns the harmful discarded material into a beneficial resource that can be processed for useful products, resolving the contradiction between loss prevention and processing feasibility.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of operation

If a heating element is added to the holding tank, then the vegetable gums can be liquefied and made pumpable, but the device complexity increases

Engineering Contradiction:
Improvepumpability of vegetable gumsVSAvoidstructure of holding tank system
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies universality by designing the holding tank to serve multiple functions: it stores the vegetable gums, heats them to the appropriate temperature, and facilitates their pumping. The heating element is integrated into the holding tank structure, allowing a single component to perform multiple operations. This multi-functionality resolves the contradiction by achieving pumpability without proportionally increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the heating function with the holding tank structure by integrating the heating element directly into the tank. This combination allows the holding tank to simultaneously serve as a storage vessel and a heating chamber, eliminating the need for separate heating equipment. The merging of functions reduces the number of discrete components, thereby resolving the contradiction between achieving pumpability and maintaining device simplicity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively liquefies and makes pumpable the vegetable gums, reducing disposal costs and enabling their further processing for valuable components, such as vegetable oils and thickening agents, thereby enhancing resource utilization and reducing waste.

Implementation Method 1

heats the vegetable gums to a temperature range of 100-200°F

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

facilitating their liquefaction and removal from storage tanks

Methodology Applied
Scientific EffectLiquefaction: Melting

Implementation Method 3

connected to a vacuum source via conduits

Methodology Applied
Scientific EffectVacuum suction: Suction

Data Source

PatentUS11203048B2Vacuum vessels for melting vegetable oil gums and associated methods of use
Publication Date: 2021.12.21 FOLEY ANDREW
  • US11203048B2 patent drawing
  • US11203048B2 patent drawing
  • US11203048B2 patent drawing

AI summary

A system and method for removing vegetable gums from a vegetable oil tank for subsequent reuse is provided, as well as methods of using the same. The system and method of removing vegetable gums from a vegetable oil storage tank may provide the storage tank including the vegetable gums; provide a holding tank comprising a heating element; suck the vegetable gums up from the storage tank into a first conduit; transport the vegetable gums to the holding tank via the first conduit; and heat the vegetable gums in the holding tank, wherein the holding tank is configured to facilitate movement of the holding tank.