Vacuum Waveguide Coupling for Fast PCB Electromagnetic Transfer
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
The existing methods for connecting waveguide flanges to a printed circuit board for electromagnetic wave transmission are time-consuming and labor-intensive due to the use of multiple screws, which increases with the number of connections needed.
Innovation Solution
A detachable coupling apparatus using a vacuum channel structure and a coupling element with a first wave transmission structure that aligns and seals with the printed circuit board, allowing electromagnetic wave transfer through vacuum-generated force.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If multiple screws are employed to mechanically connect waveguide flanges to the printed circuit board, then the connection provides leak-less transmission and predefined impedance, but the mounting operation consumes significant time and effort
Solution Approach 1:
The patent replaces the traditional mechanical screw connection system with a vacuum-based holding system. The vacuum holder generates a vacuum between its holding surface and the PCB surface, creating sufficient holding force to secure multiple waveguide flanges without requiring screws. This substitution eliminates the time-consuming screw tightening operation while maintaining reliable, leak-less transmission of electromagnetic waves.
Solution Approach 2:
The vacuum holder serves multiple functions simultaneously: it mechanically holds multiple waveguide flanges in position, provides alignment reference surfaces for precise positioning, and creates a sealed vacuum chamber for leak-less transmission. This multi-functionality consolidates what would otherwise require separate alignment fixtures and multiple screw connections into a single integrated component.
2Adaptability or versatility
If the number of waveguide connections is increased, then more electromagnetic wave reception points are provided, but the number of screws and mounting effort increases proportionally
Solution Approach 1:
The vacuum holder is designed with multiple holding surfaces that can simultaneously secure multiple waveguide flanges of different types and standards. Each holding surface provides alignment references and vacuum sealing, allowing the single vacuum holder to perform the function of multiple separate connection devices, thereby increasing adaptability without proportionally increasing mounting effort.
Solution Approach 2:
The patent combines multiple waveguide flange holding functions into a single vacuum holder body. Instead of using separate screw connections for each waveguide flange, the vacuum holder integrates multiple holding surfaces that can accommodate various waveguide standards simultaneously, merging what would be multiple independent mounting operations into one vacuum-based securing action.
3Strength
If traditional screw connections are used, then mechanical strength is provided, but alignment precision and sealing are compromised
Solution Approach 1:
The patent replaces the screw-based mechanical connection system with a vacuum-based holding system. The vacuum holder's holding surfaces are designed with precise alignment references (such as flat reference surfaces or positioning features) that ensure accurate alignment between the waveguide flanges and the PCB. The vacuum force provides sufficient holding strength while the integrated reference surfaces ensure manufacturing precision, eliminating the alignment errors that can occur with multiple screw holes and fasteners.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates efficient and rapid attachment of waveguide connections by reducing manual effort and minimizing transmission losses, enabling precise alignment and efficient electromagnetic wave transfer.
Implementation Method 1
a vacuum channel structure (215) having an inlet (204) for coupling the apparatus (100, 200) to a vacuum generator to generate a vacuum between a first surface (207) of the coupling element (102, 302) and a second surface (311) of the printed circuit board (101, 301) wherein the generated vacuum applies a force between the coupling element (102, 302) and the printed circuit board (101, 301)
Data Source
Figure 1
Figure 2
Figure 3
AI summary
An apparatus (200) for detachably coupling with a printed circuit board to transfer electromagnetic waves. The apparatus (200) comprises a coupling element (202). The coupling element (202) comprises a first wave transmission structure (203) configured to receive the electromagnetic waves from the printed circuit board and to transmit the electromagnetic waves along the first wave transmission structure (203). The apparatus (200) further comprises a vacuum channel structure comprising an inlet (204) for coupling the apparatus (200) to a vacuum generator to generate a vacuum between a first surface (207) of the coupling element (202) and a second surface of the printed circuit board such that a force between the coupling element (202) and the printed circuit board is applied.