Valve Actuator Delay Circuit for Energy-Autarkic Switch-Off
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Solution Overview
Problem
Existing valve devices used in process plants and machining centers lack precise control over the valve switch-off process, leading to potential issues with fluid pressure maintenance after system shutdown, which can result in undesired fluid penetration during rinsing processes.
Innovation Solution
A valve device with an electro-mechanical actuating system and a control device that includes electrical delay means and energy storage, allowing for precise, energy-autarkic movement of the valve member into the switch-off position, independent of environmental conditions such as supply pressure and temperature, using electrical circuits and energy storage to ensure the valve member reaches the switch-off position without external energy.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Duration of action of stationary object
If a pneumatic timer is used for delayed valve switch-off, then the valve member can be moved into switch-off position after a preset time, but the process becomes dependent on supply pressure and ambient temperature conditions
Solution Approach 1:
The patent replaces the pneumatic timer with an electronic delay circuit that uses electrical components (capacitor, resistor, comparator) to generate the delay period. This substitution eliminates dependence on pneumatic supply pressure and ambient temperature conditions, as electronic circuits are not affected by these environmental factors. The delay is generated purely through electrical time constants determined by component values.
Solution Approach 2:
The patent changes the physical state from pneumatic (gas pressure-based timing) to electrical (voltage and current-based timing). By using a capacitor charging/discharging circuit with a comparator, the timing parameter is controlled by electrical parameters (capacitance value, resistance value) rather than pneumatic parameters (supply pressure), achieving independence from environmental conditions while maintaining the delay function.
2Use of energy by moving object
If external energy supply is available during valve switch-off, then the actuating means can be activated, but the solution lacks energy autonomy during shutdown
Solution Approach 1:
The patent implements preliminary energy storage by charging a capacitor during the normal operating phase when external power is available. This stored electrical energy is then used to power the delay circuit and activate the electro-mechanical actuating means during the switch-off phase when external power is removed. The capacitor acts as an energy reservoir that bridges the transition from powered to unpowered operation.
Solution Approach 2:
The system uses its own operational energy to prepare for shutdown by charging the capacitor during normal operation. This self-charging mechanism allows the valve to autonomously execute its switch-off sequence using internally stored energy without requiring external power during the actual switch-off process, achieving energy self-sufficiency.
3Duration of action of stationary object
If a pneumatic timer is used for valve switch-off, then delayed action is achieved, but the control precision is limited by pneumatic response times
Solution Approach 1:
The patent replaces the pneumatic timer with an electronic delay circuit that provides superior timing precision. Electronic circuits can generate and measure time intervals with much higher precision than pneumatic systems, as they are not limited by gas flow rates, pressure variations, or mechanical response times. The delay period is determined by precise electrical time constants from capacitor and resistor components.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables a precisely controllable and energy-independent valve switch-off process, ensuring the valve member reaches the desired position without external energy, maintaining fluid pressurization for a preset time after system shutdown, thus preventing fluid penetration during rinsing processes.
Implementation Method 1
which includes delay means which, in connection with a valve switch-off process, are adapted for delayed-action movement of the valve member into a switch-off position, wherein the control device and the delay means are adapted as electrical circuits and include an electrical energy storage which, in the case of a valve switch-off process, is adapted for an energy-autarkic movement of the valve member into the switch-off position
Implementation Method 2
with an electro-mechanical actuating means for moving the valve member between at least two functional positions in order to influence a cross-section of the fluid passage
Data Source
AI summary
A valve device having a valve housing, through which passes a fluid channel, in which are formed a valve seat and a valve member which is accommodated such that it can be moved relative to the valve seat, having an electromechanical actuator for moving the valve member between at least two functional positions in order to influence a free cross-section of the fluid channel, and having a control device, which is designed for activating the actuator depending on a control signal and includes a delay circuit which, in the case of the valve being switched off, is designed for a time-delayed movement of the valve member into a switch-off position. The delay circuit includes an electrical energy store which, in the case of the valve being switched off, is designed for energy-independent movement of the valve member into the switch-off position.


