Valve Fitting with Integral Stop Valves for Leakage Control

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Solution Overview

Problem

Conventional shower valve fittings lack efficient control mechanisms for managing hot and cold water flow, leading to inefficiencies in distributing water between tub spouts and shower heads, and often require complex installations that can be prone to leakage.

Innovation Solution

A valve fitting with integral stop valves and actuators that control fluid flow through angularly offset receiving bores, utilizing a plaster guard for secure mounting and easy access to stop actuators, allowing for precise control of water flow between open and closed positions, thereby preventing leaks and improving distribution efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional valve fittings are used without integral stop valves, then the installation is simpler, but control over water flow distribution is inefficient and leakage is more prone

Engineering Contradiction:
Improveleakage preventionVSAvoidvalve structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the stop valve functionality directly into the valve fitting body by providing receiving bores and actuators that are integral parts of the fitting. This merging of functions eliminates the need for separate stop valve components while achieving reliable water flow control and leakage prevention at multiple points in the distribution system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The valve fitting is designed to perform multiple functions: it serves as both the main water distribution point and incorporates stop valves for controlling flow to individual outlets. The integral actuators provide both aesthetic coverage (plaster guards) and functional control (stop valve operation) within a single integrated structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If stop actuators are positioned for easy access, then operation is more convenient, but the mounting structure becomes more complex

Engineering Contradiction:
Improveactuator accessibilityVSAvoidmounting structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent positions the actuator input ends within the plane of the outer surface of the plaster guard, effectively moving the control interface to a convenient accessible dimension. The plaster guard itself serves as the mounting structure that provides both structural support and aesthetic coverage, eliminating the need for additional mounting brackets or complex positioning mechanisms.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If multiple inlets and outlets are provided for comprehensive water distribution, then functionality is enhanced, but control and leakage management become more difficult

Engineering Contradiction:
Improvewater distribution flexibilityVSAvoidflow control complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the water distribution system by providing separate receiving bores for hot and cold water supplies, and separate outlets for shower and tub connections. Each segment has its own integral stop valve actuator, allowing independent control of water flow to different destinations while maintaining a unified valve fitting structure.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS7819134B2Valve fitting with integral stops
Publication Date: 2010.10.26 DELTA FAUCET COMPANY
  • US7819134B2 patent drawing
  • US7819134B2 patent drawing
  • US7819134B2 patent drawing

AI summary

A valve fitting including a mixing valve housing, a first stop valve configured to control the flow of fluid through a first inlet, and second stop valve configured to control the flow of water through a second inlet.