Adjustable Control Valve Mounting Assembly for Varying Stud Spacing
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Solution Overview
Problem
Existing plumbing mounting assemblies for control valves lack versatility and ease of installation, particularly in adapting to varying stud spacings and providing a stable, adjustable mounting solution.
Innovation Solution
A universal control valve mounting assembly featuring a crossmember secured between opposing studs via end brackets, a laterally adjustable support plate with perforations, and a set screw mechanism for securing the support plate to the crossmember, allowing for flexible installation and secure mounting.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a fixed mounting plate is used, then the installation is simple, but it cannot accommodate varying stud spacings
Solution Approach 1:
The support plate is made laterally adjustable along the crossmember through a mechanism involving slots and fasteners, allowing the mounting position to be dynamically changed to accommodate different stud spacings while maintaining structural integrity
Solution Approach 2:
The mounting assembly is designed with a crossmember and adjustable support plate that can adapt to various stud spacings, making a single universal assembly capable of serving multiple installation scenarios rather than requiring different fixed mounting solutions
2Reliability
If a permanent wall modification is made for mounting, then the attachment is secure, but it requires additional plastering or tile work
Solution Approach 1:
The crossmember is pre-installed between the studs during initial construction, and the support plate with valve is subsequently mounted to the crossmember without requiring additional wall modifications, thus securing the attachment while avoiding extra plastering or tile work
Solution Approach 2:
The crossmember acts as an intermediary structural element that provides a secure mounting surface for the support plate and valve, eliminating the need to directly modify the wall structure while maintaining reliable attachment
3Adaptability or versatility
If a non-adjustable mounting plate is used, then the structure is simple, but it cannot be repositioned for different valve types
Solution Approach 1:
The support plate incorporates lateral adjustability along the crossmember through slots and fastener mechanisms, enabling repositioning for different valve types and locations while maintaining a relatively simple overall structure
Solution Approach 2:
The mounting assembly is divided into separable components (crossmember, support plate, fasteners) that can be independently adjusted and repositioned, allowing flexibility for different valve configurations without complicating the entire structure
Data Source
AI summary
A universal control valve mounting assembly includes a crossmember traversing between opposing studs within a wall, the crossmember secured at opposing ends to the opposing studs via end brackets having apertures formed therethough. The assembly further includes a support plate coupled to the crossmember and laterally adjustable along the length of the crossmember, the support plate having a plurality of perforations. The assembly also includes a set screw coupling the support plate to the crossmember, the set screw penetrating at least one perforation and mechanically engaging the crossmember.