Valve Manual Override Actuation via External Pressing Element

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Solution Overview

Problem

Existing valve devices with manual override mechanisms face difficulties in operation under unfavorable space conditions, particularly in accessing the actuating end section for locking the working position, which restricts the functionality of the manual override device.

Innovation Solution

An additional actuation unit with a transversely movable actuating slide interacts with a pressing element, allowing for both touch and locking operations of the actuating plunger, even when the actuating end section is difficult to access, by being positioned outside the valve housing and using a compact design that can be retrofitted.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the actuating end section is sunk into the valve housing to avoid unwanted actuation, then safety is improved, but accessibility for locking the working position deteriorates

Engineering Contradiction:
Improveprevention of unwanted actuationVSAvoidaccessibility for locking working position
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent introduces a new spatial dimension by providing an external actuation unit with a pressing element that acts on the actuating end section from outside the valve housing. This allows the actuating end section to remain sunk (improving safety) while providing external access (improving operability) through a different spatial approach - using a pressing motion from the exterior rather than requiring direct access to the sunk element.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The pressing element serves as an intermediary tool that transmits actuation force to the actuating end section indirectly. Instead of directly manipulating the sunk actuating end section, the user operates the pressing element which then applies force to move the actuating plunger, thereby solving the accessibility problem while maintaining the sunk position for safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If an additional actuation unit with pressing element is added to enable touch actuation, then accessibility is improved, but device complexity increases

Engineering Contradiction:
Improveaccessibility for touch actuationVSAvoidstructure of manual override device
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The additional actuation unit is designed to provide multiple functions: it enables touch actuation for users with limited dexterity, maintains compatibility with existing rotary locking mechanisms, and can be integrated into various valve housing configurations. This multi-functionality justifies the added complexity by delivering broad operational benefits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The actuating plunger is designed with dynamic characteristics - it can be temporarily displaced by the pressing element for touch actuation, then automatically returns to its basic position via a spring device. This dynamic behavior allows the system to accommodate the additional actuation mechanism without requiring permanent structural changes or complex locking arrangements.

Inventive Principle:
Principle #15Dynamics

3Duration of action of moving object

If the actuating plunger is designed to be releasably locked in working position, then duration of action is improved, but ease of operation deteriorates due to restricted accessibility

Engineering Contradiction:
Improveduration of working positionVSAvoidaccessibility for locking operation
Core Design Contradiction:
Duration of action of moving objectVSEase of operation

Solution Approach 1:

The patent applies the dimensionality change principle again by providing external access to the actuating end section through the pressing element. This allows the rotary locking operation to be performed from outside the valve housing, maintaining the ability to lock the working position for extended durations while eliminating the accessibility restrictions that would otherwise prevent proper locking operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentEP2781811B1Valve device
Publication Date: 2015.05.06 FESTO AG & CO KG
  • EP2781811B1 patent drawingFigure 1~2
  • EP2781811B1 patent drawingFigure 3
  • EP2781811B1 patent drawingFigure 4~5

AI summary

The device (1) has an actuator (3) provided with an actuating slide (65), which is connected with a pressing element (64). The pressing element is transversely and manually moved along a stroke direction of an actuating plunger (37) for carrying out operation of pressing of the pressing element. The pressing element is not actuated when the pushing element is positioned in an in-operative position, and the pressing element is actuated when the pressing element is in an operative position.