Electromagnetic Valve Recess Geometry for Anti-Stick Spool Motion
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Solution Overview
Problem
Electromagnetic valves used in hydraulic actuators of automobiles experience sticking phenomena due to the pressure of working oil, leading to stick-slip issues when the spool is decentered with respect to the sleeve, and existing solutions either increase surface pressure or enhance leakage, making it difficult to reduce sliding resistance and leakage simultaneously.
Innovation Solution
The electromagnetic valve incorporates recessed portions on either the outer peripheral surface of the lands or the inner peripheral surface of the valve hole, which store working oil and increase pressure when the spool is decentered, preventing sticking and allowing smooth movement by generating a force that suppresses decentering.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If alignment grooves are formed in the inner peripheral surface of the sleeve to smooth spool movement, then the spool can move more smoothly, but the surface pressure at the abutment location increases which may cause sticking phenomenon
Solution Approach 1:
The invention introduces tapered portions at specific locations where the spool contacts the sleeve, creating localized differences in surface geometry. The tapered portions have different taper angles at different contact locations, allowing the spool to move smoothly at critical abutment points while maintaining appropriate contact pressure elsewhere. This local modification resolves the contradiction by improving movement smoothness only where needed without uniformly increasing surface pressure.
2Ease of operation
If the inner peripheral surface of the valve hole is formed to be tapered to reduce sliding resistance, then the spool can move more easily, but the amount of leakage of working oil between the ports increases
Solution Approach 1:
Instead of applying a uniform taper to the entire valve hole, the invention applies tapered portions only at specific locations where the spool contacts the sleeve. The tapered portions have carefully controlled taper angles that are sufficient to reduce sliding resistance at contact points but not so large as to create significant clearance for oil leakage. This localized approach resolves the contradiction by reducing friction only where contact occurs while maintaining sealing elsewhere.
3Reliability
If the spool is decentered by working oil pressure to prevent sticking, then contact between the land and sleeve is reduced, but the spool may become unstable and leakage increases
Solution Approach 1:
The tapered portions create a geometric configuration where the spool naturally centers itself through the geometry of the contact surfaces. When the spool moves off-center, the tapered surfaces generate restoring forces that push the spool back toward the centered position. This geometric centering mechanism prevents sticking by maintaining appropriate contact pressure without requiring permanent decentering, thereby preventing both sticking and excessive leakage.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration enables the spool to move smoothly even after prolonged contact, reducing the occurrence of stick-slip phenomena and enhancing the stability and responsiveness of hydraulic pressure output.
Implementation Method 1
When the spool is decentered with respect to the tubular sleeve by a pressure of working oil supplied to the supply port, a pressure of the working oil which is stored in the one recessed portion or at least one of the plurality of recessed portions is increased by such decentering
Data Source
AI summary
An electromagnetic valve includes a sleeve having a valve hole at a central portion thereof, a spool, and an electromagnetic solenoid. The sleeve has plural ports penetrating the sleeve between inner and outer peripheral surfaces thereof and disposed side by side in a central axis direction of the valve hole. In the spool, plural lands having an outer peripheral surface facing an inner peripheral surface of the valve hole are provided side by side in the central axis direction. The electromagnetic solenoid is configured to move the spool in the central axis direction in the valve hole. The ports have one or plural recessed portions in which working oil is stored. When the spool is decentered with respect to the sleeve, a pressure of the working oil stored is increased.


