Valve Seat Assembly for Low-Pressure Bidirectional Sealing

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Solution Overview

Problem

Existing valve designs fail to create a reliable seal on both sides of the flow barrier and function under low pressure conditions, leading to contamination, abrasion, and leakage issues, while also being difficult to assemble due to the presence of biasing members.

Innovation Solution

A valve design with a biasing member that engages both the seat and the valve body, using specialized tools and configurations to compress the biasing members and create sufficient space for the flow barrier installation, ensuring sealing on both sides and assembly feasibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a biasing member is added to provide sealing force on both sides of the gate, then sealing reliability is improved, but assembly difficulty increases

Engineering Contradiction:
Improvesealing reliabilityVSAvoidassembly difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The biasing members are compressed in advance using a compression tool before the gate is installed. This preliminary compression creates the necessary space between seats for gate installation, and the biasing members maintain this compressed state during assembly. After the gate is installed, the biasing members are released to provide continuous sealing force on both sides of the gate, thereby improving sealing reliability without permanently complicating the assembly process.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If sealing surfaces are only engaged when valve is closed, then manufacturing simplicity is maintained, but sealing reliability deteriorates due to contamination and abrasion

Engineering Contradiction:
Improvedesign simplicityVSAvoidsealing surface integrity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The biasing members continuously urge the seats against the gate throughout operation, maintaining constant engagement between the sealing surfaces. This continuous contact prevents contamination and particulate matter from entering the sealing interface, and eliminates gaps where abrasion could occur. The biasing force ensures the seats remain pressed against the gate whether the valve is open or closed, thereby maintaining sealing surface integrity while preserving design simplicity.

Inventive Principle:
Principle #20Continuity of useful action

3Ease of operation

If grease is used for valve operation, then ease of operation is improved, but grease migration to fluid stream causes loss of lubrication

Engineering Contradiction:
Improvevalve operabilityVSAvoidgrease loss
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The constant engagement of sealing surfaces maintained by the biasing members eliminates gaps between the seats and gate. This continuous contact creates a barrier that prevents grease from migrating from the valve interior to the fluid stream. With no gap to traverse, grease remains contained within the valve body, maintaining lubrication effectiveness throughout operation while preventing substance loss to the external environment.

Inventive Principle:
Principle #20Continuity of useful action

4Adaptability or versatility

If low pressure operation is allowed, then versatility is improved, but sealing reliability deteriorates due to insufficient sealing force

Engineering Contradiction:
Improvepressure range capabilityVSAvoidsealing performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The biasing members provide a counteracting force that pushes the seats against the gate independently of fluid pressure. This active urging force compensates for the lack of pressure-driven sealing force during low-pressure operation. Whether the valve operates at high or low pressure, the biasing members maintain sufficient sealing force by mechanically urging the seats into contact with the gate, thereby ensuring reliable sealing across the entire pressure range and improving versatility without sacrificing sealing performance.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a reliable seal on both sides of the flow barrier, functions effectively under low pressure, and simplifies the assembly process by compressing biasing members to accommodate the flow barrier, enhancing the valve's integrity and usability in high-pressure and corrosive environments.

Implementation Method 1

a biasing member disposed between the seat and the valve body... urging the seat into contact with the flow barrier

Methodology Applied
Scientific EffectElastic force: Elasticity

Data Source

PatentUS11725738B2Valve assembly method
Publication Date: 2023.08.15 OIL STATES ENERGY SERVICES LLC
  • US11725738B2 patent drawing
  • US11725738B2 patent drawing
  • US11725738B2 patent drawing

AI summary

A method for installing a valve for use in oil and gas production or similar applications includes inserting seats and biasing members into a cavity of the valve and causing the seats to moving axially apart from each other, such that the biasing members are compressed and the flow barrier of the valve may be installed between the seats.