Valve Seating Detection via Solenoid Voltage Timing

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Solution Overview

Problem

Existing methods for detecting valve seating in electrically actuated valves are computationally intensive and lack precision in controlling the valve closing time due to unpredictable travel speed and valve closing time.

Innovation Solution

A valve seating detection mechanism that includes a voltage probe coupled with solenoid circuitry, delay circuitry, and a comparator to sense and compare voltage changes, determining the valve seating time based on the difference between voltage at two distinct times, allowing for precise timing of valve closure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If sophisticated electronic control modules and computational techniques are used to detect valve seating, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvevalve seating detection precisionVSAvoidcomputational complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts and monitors specific voltage characteristics from the solenoid circuitry that are directly indicative of valve seating. By focusing on particular voltage thresholds and timing parameters rather than performing comprehensive computational analysis, the system achieves accurate seating detection with reduced computational complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses voltage signals as an intermediary parameter to indirectly detect valve seating. Instead of directly measuring valve position or using complex sensor systems, the invention monitors voltage changes in the solenoid circuitry that correlate with seating events, simplifying the detection mechanism while maintaining precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If computational techniques are used to analyze induced current properties for seat detection, then measurement precision is improved, but productivity decreases due to intensive computation

Engineering Contradiction:
Improveseat detection accuracyVSAvoidvalve operation speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent establishes predetermined voltage thresholds and timing criteria before valve operation begins. By pre-configuring the detection parameters, the system eliminates the need for real-time computational analysis during valve cycling, enabling rapid seating detection that maintains precision without compromising operational speed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces complex computational analysis with simpler electronic voltage threshold comparison. By substituting mathematical computation with direct electrical signal evaluation, the system achieves both high detection accuracy and fast response times suitable for high-speed valve operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and efficient detection of valve seating without excessive computational demands, improving control over valve closing time and facilitating diagnostic and control purposes in engine systems.

Implementation Method 1

a voltage probe configured to couple with solenoid circuitry in an electrical actuator for a valve to sense voltage in the solenoid circuitry

Methodology Applied
Scientific EffectVoltage sensing: Electric Field

Implementation Method 2

solenoid circuitry having a solenoid positioned to inductively couple with the armature. Energizing of the solenoid causes the armature to move toward the solenoid

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10041461B2System and method for valve seating detection
Publication Date: 2018.08.07 CATERPILLAR INC
  • US10041461B2 patent drawing
  • US10041461B2 patent drawing
  • US10041461B2 patent drawing

AI summary

A system for detecting valve seating in a valve system such as a fuel admission valve system includes seat detection circuitry coupled with a low-side driver circuit in solenoid actuator circuitry for the valve system. The seat detection circuitry includes a voltage probe for sensing voltage in the solenoid actuator circuitry, delay circuitry, and a comparator coupled with the delay circuitry and the voltage probe and having an output dependent upon change in the sensed voltage over time. A timing of voltage changes is observed to enable valve seating detection.