Vanadium Flow Battery Catholyte Tank With Prussian Blue Mediator

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The stability of high-concentration vanadium cathode electrolyte in all-vanadium redox flow batteries is poor, and increasing the electrolyte concentration blindly can lead to clogging and reduced conductivity, which affects energy storage capacity and efficiency.

Innovation Solution

Incorporating a flexible conductive material loaded with a Prussian blue analog (PBA) into the cathode electrolyte storage tank, where the PBA is deposited using cyclic voltammetry or chronocoulometry, and the flexible conductive material is treated to increase oxygen-containing functional groups, enhancing hydrophilicity and conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the concentration of vanadium electrolyte is increased to improve energy storage capacity, then the energy storage capacity is improved, but the stability of the cathode electrolyte deteriorates

Engineering Contradiction:
Improveenergy storage capacityVSAvoidcathode electrolyte stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent introduces a redox mediator (Prussian blue analog or other suitable mediators) as an intermediary substance that facilitates energy storage without requiring high electrolyte concentration. The mediator undergoes redox reactions to store and release energy, allowing the system to achieve high energy storage capacity while maintaining electrolyte stability at moderate concentrations (0.5M to 2.5M vanadium ions).

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the fundamental parameter of energy storage from relying on electrolyte concentration to relying on redox mediator concentration and activity. By adjusting the type, concentration, and properties of redox mediators rather than increasing vanadium electrolyte concentration, the system achieves improved energy storage capacity without compromising electrolyte stability.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the concentration of vanadium electrolyte is increased to improve energy storage capacity, then the energy storage capacity is improved, but the conductivity and flowability of the electrolyte deteriorate

Engineering Contradiction:
Improveenergy storage capacityVSAvoidelectrolyte conductivity and flowability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The redox mediator serves as an intermediary that enables energy storage through its own redox reactions rather than through high concentrations of vanadium ions. This approach maintains electrolyte flowability and conductivity because the electrolyte concentration remains at optimal levels (0.5M to 2.5M), while energy storage capacity is determined by the mediator's properties and concentration.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If Prussian blue analog is used as redox mediator to increase capacity and energy density, then the capacity and energy density are improved, but the particle size is too small causing flow path clogging

Engineering Contradiction:
Improvecapacity and energy densityVSAvoidflow path畅通性
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The patent changes the particle size parameter of the redox mediator to resolve the clogging issue. Instead of using fine particles of traditional Prussian blue analog, the patent employs mediators with optimized particle sizes (0.1 micrometers to 100 micrometers) that prevent flow path clogging while maintaining high capacity and energy density through enhanced surface area and reaction efficiency.

Inventive Principle:
Principle #35Parameter changes

4Quantity of substance

If traditional Prussian blue analog is used as redox mediator, then the energy storage function is achieved, but the poor conductivity and hydrophilicity reduce energy exchange efficiency with electrolyte

Engineering Contradiction:
Improveenergy storage functionVSAvoidenergy exchange efficiency
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent optimizes the chemical and physical parameters of the redox mediator to improve conductivity and hydrophilicity. By selecting mediators with enhanced electrical conductivity and hydrophilic properties, or by modifying traditional PBA through doping, composite formation, or surface treatment, the patent achieves efficient energy exchange with the electrolyte while maintaining stable energy storage function.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite redox mediator materials that combine Prussian blue analog with conductive materials (such as carbon materials, metal oxides, or conductive polymers) to enhance overall conductivity and hydrophilicity. These composite structures improve electron transfer and ion exchange efficiency between the mediator and electrolyte, thereby enhancing energy exchange efficiency while maintaining energy storage capacity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the energy storage capacity and stability of the cathode electrolyte by increasing the proportion of oxygen-containing functional groups in the flexible conductive material, allowing for higher energy density without sacrificing electrolyte stability.

Implementation Method 1

performing liquid-phase oxidation treatment or cyclic voltammetry treatment on the flexible conductive material to increase the proportion of oxygen-containing functional groups

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

The standard redox potential of the PBA is similar to that of VO2+/VO2+, so that the PBA can be used to store energy by means of charge transfer between the PBA and VO2+/VO2+

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 3

a method for preparing the flexible conductive material comprising the oxygen-containing functional groups and the Prussian blue analog comprises: performing liquid-phase oxidation treatment or cyclic voltammetry treatment on the flexible conductive material... and depositing the Prussian blue analog by using the flexible conductive material having the increased proportion of oxygen-containing functional groups as a working electrode and using cyclic voltammetry or chronocoulometry

Methodology Applied
Scientific EffectElectrodeposition: Electrodeposition

Data Source

PatentUS20250132353A1All-vanadium redox flow battery system
Publication Date: 2025.04.24 VRB ENERGY INC
  • US20250132353A1 patent drawing
  • US20250132353A1 patent drawing

AI summary

Provided in the present disclosure is an all-vanadium redox flow battery system. A cathode electrolyte is stored in a cathode electrolyte storage tank of the system, a vanadium cathode active material being added in the cathode electrolyte, an anode electrolyte being stored in an anode electrolyte storage tank, a vanadium anode active material being added in the anode electrolyte, the cathode electrolyte storage tank including a flexible conductive material loaded with a Prussian blue analog, the proportion of oxygen-containing functional groups in the flexible conductive material being 30% to 50%, and a content of the Prussian blue analog in the cathode electrolyte storage tank being 4 g/L to 480 g/L. In the present disclosure, the Prussian blue analog is synthesized on a surface of the flexible conductive material by using an electrochemical deposition method, and synthesis efficiency is high. Activated carbon felt or carbon cloth can deposit the Prussian blue analog more, thereby raising an upper limit of energy storage, and reducing the concentration of vanadium ions in the electrolyte to improve stability of the electrolyte.