Vanadium Nitride Gate Layer Deposition for CMOS Work Function Control

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Solution Overview

Problem

Conventional gate electrode materials in CMOS devices, such as doped polysilicon, face challenges with gate depletion and non-ideal effective work function, particularly in advanced node applications, necessitating alternative materials with higher work function values for improved performance.

Innovation Solution

Formation of vanadium nitride-containing layers using a thermal cyclical deposition process, involving vanadium and nitrogen precursors, to achieve high work function values suitable for gate electrodes and other applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If doped polysilicon is used as gate electrode material, then the device structure is simple and manufacturing is easy, but gate depletion occurs and effective work function is non-ideal

Engineering Contradiction:
Improveease of manufactureVSAvoidgate depletion
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses a composite material structure consisting of a titanium nitride layer and a vanadium nitride layer. The titanium nitride layer provides good conductivity and adhesion, while the vanadium nitride layer provides the desired high work function. This composite structure resolves the contradiction by combining materials with complementary properties to achieve both ease of manufacture and reliable electrical characteristics without gate depletion issues.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If doped polysilicon is used as gate electrode material, then the manufacturing process is simple, but the effective work function is non-ideal for advanced node applications

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoideffective work function
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent changes the material parameters by transitioning from doped polysilicon to a nitride-based composite material system. Specifically, the vanadium nitride layer is engineered to provide a work function greater than 4.6 eV, which is a significant parameter change from conventional materials. This parameter change enables precise control of threshold voltage and effective work function, meeting the stringent requirements of advanced node applications while maintaining a relatively simple deposition-based manufacturing process.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If titanium nitride layer is used to replace polysilicon, then effective work function is improved, but higher work function values are still needed for PMOS regions

Engineering Contradiction:
Improveeffective work functionVSAvoidwork function range
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent applies local quality by using different material compositions and thicknesses in different regions of the gate electrode structure. The vanadium nitride layer can be selectively applied or varied in thickness to achieve different work function values tailored to specific device regions (e.g., higher work function for PMOS, lower for NMOS). This enables the same base structure to be adapted for different device types and performance requirements, enhancing versatility while maintaining precise work function control.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The vanadium nitride-containing layers provide improved work function values, addressing the limitations of doped polysilicon and enabling more efficient threshold voltage adjustment and performance in CMOS devices.

Implementation Method 1

depositing a vanadium nitride-containing layer onto a surface of the substrate, wherein the deposition process comprises providing a vanadium precursor to the reaction chamber and providing a nitrogen precursor to the reaction chamber

Methodology Applied
Scientific EffectChemical Vapour Deposition: Chemical Vapour Deposition

Data Source

PatentUS12448683B2Method of forming a vanadium nitride-containing layer
Publication Date: 2025.10.21 ASM IP HLDG BV
  • US12448683B2 patent drawing
  • US12448683B2 patent drawing
  • US12448683B2 patent drawing

AI summary

Methods of forming a vanadium nitride-containing layer. The method comprises providing a substrate within a reaction chamber of a reactor and depositing a vanadium nitride-containing layer onto a surface of the substrate, wherein the deposition process comprises providing a vanadium precursor to the reaction chamber and providing a nitrogen precursor to the reaction chamber. The disclosure further relates to structures and devices comprising the vanadium nitride-containing layer.