Vanadium Oxide Coated Lithium Battery Cathode

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Solution Overview

Problem

Existing lithium battery cathode materials face challenges in achieving high capacity and conductivity, particularly due to limitations in the electrical conductivity of composite oxides like Li2MnO3, where the initial oxidation state of Mn is +4 and the oxidation-reduction potential is below the balance band, and the small amount of transition metal used in electrical conductivity.

Innovation Solution

A cathode is developed by coating a cathode active material composition with vanadium oxide (VOx or V2O5) on a current collector, which improves conductivity and capacity, using a method that involves forming a slurry with a binder and conducting agent, applying a vanadium alkoxide solution, and hydrolyzing it to form vanadium oxide, thereby enhancing the electrochemical properties of the cathode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If composite oxides like Li2MnO3 are used as cathode active materials, then high capacity can be achieved, but electrical conductivity deteriorates due to Mn4+ oxidation state and insufficient transition metal contribution

Engineering Contradiction:
ImprovecapacityVSAvoidelectrical conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A coating layer comprising vanadium oxide (V2O5) is applied to the surface of the cathode active material. This coating layer acts as an intermediary that improves electrical conductivity without altering the bulk composition of the cathode active material, thereby resolving the contradiction between high capacity and poor conductivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The cathode is constructed as a composite structure combining the cathode active material (providing high capacity) with a vanadium oxide coating layer (providing enhanced conductivity). This composite approach allows both high capacity and improved electrical conductivity to be achieved simultaneously.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional cathode materials are used, then manufacturing simplicity is maintained, but conductivity improvement is insufficient

Engineering Contradiction:
ImproveconductivityVSAvoidcoating process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention changes the surface properties of the cathode active material by applying a vanadium oxide coating layer. This parameter change (adding a conductive coating) improves conductivity while the coating process itself (dipping, spraying, or sputtering) remains a standard surface treatment technique that does not significantly increase manufacturing complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coating of vanadium oxide significantly improves the conductivity and capacity of the cathode, allowing for a high capacity lithium battery with improved electrical conductivity and stability at high voltages, effectively addressing the limitations of existing cathode materials.

Implementation Method 1

the cathode active material composition is coated with a vanadium oxide... significantly improves the conductivity and capacity of the cathode

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

applying a vanadium alkoxide solution, and hydrolyzing it to form vanadium oxide

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentUS8148016B2Cathode and lithium battery including the same
Publication Date: 2012.04.03 SAMSUNG SDI CO LTD
  • US8148016B2 patent drawing
  • US8148016B2 patent drawing
  • US8148016B2 patent drawing

AI summary

A cathode active material composition of a cathode of a lithium battery includes a conducting agent, a binder, and a cathode active material coated on one surface of a current collector, wherein the cathode active material composition is coated with a vanadium oxide.