Vanadium oxide compositions and systems and methods for creating them

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Solution Overview

Problem

The thermochromic transition temperature of vanadium oxide (VO2) is too high (approximately 67° C.) to be effective for controlling heat gain and thermal gradients in everyday applications, making it unsuitable for comfortable indoor temperatures.

Innovation Solution

A system and method for creating targeted vanadium oxide (VO2) nanoparticle compositions by combining a vanadium source with a dopant source, where the ratio of vanadium to dopant elements is controlled, and using a solvent under pressure and temperature conditions to produce nanoparticles with a reduced transition temperature, potentially stabilizing the VO2 phases and manipulating the transition temperature through doping and size reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If VO2 is used in its standard form, then it exhibits thermochromic properties, but the transition temperature is too high (67°C) for practical applications

Engineering Contradiction:
Improvetransition temperatureVSAvoidpractical applicability
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The patent applies parameter changes by modifying the transition temperature of VO2 through doping with elements such as tungsten, molybdenum, niobium, and tantalum. These dopants alter the crystal structure and electronic properties of VO2, systematically adjusting the transition temperature from the standard 67°C down to below 0°C, making it suitable for practical temperature control applications in building materials and coatings

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite materials by combining VO2 with dopant elements to form doped VO2 compositions. These composites integrate the thermochromic properties of VO2 with the structural and electronic characteristics of dopant elements, achieving both the desired low transition temperature and enhanced stability for real-world applications

Inventive Principle:
Principle #40Composite materials

2Temperature

If dopant elements are added to VO2, then the transition temperature is lowered, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvetransition temperatureVSAvoidmanufacturing process complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent employs preliminary action by incorporating dopant elements during the synthesis stage of VO2 production. Rather than attempting to dope pre-formed VO2 (which would be complex), the dopants are introduced into the reaction mixture before VO2 crystallizes, ensuring uniform distribution and simplifying the manufacturing process while achieving the desired low transition temperature

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the transition temperature is lowered for practical applications, then comfort is improved, but the material requires additional doping processes

Engineering Contradiction:
Improvecomfort for indoor applicationsVSAvoidmanufacturing simplicity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent systematically changes the compositional parameters of VO2 by controlling the concentration and type of dopant elements. By adjusting the dopant content and selecting appropriate elements from the periodic table, the transition temperature can be precisely tuned to match specific application requirements, balancing comfort needs with manufacturing feasibility

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach successfully lowers the thermochromic transition temperature of VO2 nanoparticles, enabling their use in applications that require temperature-dependent infrared transparency or reflectivity at more comfortable temperatures, such as in building materials and coatings.

Implementation Method 1

A heating element increases the temperature of the solvent to between 50 and 500° C.

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

A pressure regulator increases the pressure of the solvent and the stock reaction mixture to between 0 and 5,000 psi.

Methodology Applied
Scientific EffectPressure increase: Pressurisation

Implementation Method 3

A mixing unit receives and mixes a continuous flow of stock reaction mixture with solvent to heat the stock reaction mixture and initiate formation of the targeted vanadium oxide (VO2) nanoparticle composition.

Methodology Applied
Scientific EffectMixing: Stirring

Implementation Method 4

VO2 can manifest in several crystal structures (monoclinic, triclinic, rutile), with monoclinic (VO2(M)) and rutile (VO2(R)) being the two phases contributing to the thermochromic switch between infrared transparent and reflecting states, respectively.

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 5

At room temperature, VO2 is infrared (IR) transparent but upon heating past its transition temperature of approximately 67° C., the material becomes IR reflective. This property is an extension of VO2's metal-to-insulator (MIT) phase transition.

Methodology Applied
Scientific EffectThermochromism: Thermochromism

Implementation Method 6

Some embodiments of the system could include a cooling element located downstream of the mixing unit.

Methodology Applied
Scientific EffectCooling: Cooling

Data Source

PatentUS10889505B2Vanadium oxide compositions and systems and methods for creating them
Publication Date: 2021.01.12 PURE LITHIUM CORP
  • US10889505B2 patent drawing
  • US10889505B2 patent drawing
  • US10889505B2 patent drawing

AI summary

A system for creating targeted vanadium oxide (VO2) nanoparticle compositions comprising a stock reaction mixture that is a fluid combination of at least one vanadium source combined with at least one dopant source. Each dopant source contains at least one target dopant element. The ratio of the number of vanadium atoms in the vanadium source to the number of target dopant element atoms in the dopant source is less than or equal to 10:1. A solvent that is compatible with said stock reaction mixture is selected. A pressure regulator increases the pressure of the solvent and the stock reaction mixture to between 0 and 5,000 psi. A heating element increases the temperature of the solvent to between 50 and 500° C. A mixing unit receives and mixes a continuous flow of stock reaction mixture with solvent to heat the stock reaction mixture and initiate formation of the targeted vanadium oxide (VO2) nanoparticle composition.