Gas Turbine Vane Assembly with Elastic Grommet Retention

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Solution Overview

Problem

Existing gas turbine engine vane assemblies are prone to damage from foreign object impact, leading to grommet tearing and increased weight due to the use of outer shrouds and adhesives, which complicates installation and maintenance.

Innovation Solution

A vane assembly design featuring a vane with a recessed button portion and a flexible grommet with a circumferential lip, eliminating sharp edges and reducing the need for an outer shroud, allowing direct attachment to the engine casing without adhesives.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an outer shroud is used to retain the vanes in place, then the vanes are securely retained, but the overall weight of the engine increases

Engineering Contradiction:
Improvevane retentionVSAvoidengine weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent removes the outer shroud from the vane assembly design. Instead of using a shroud to retain the vanes, the invention uses grommets that directly engage with the engine casing to secure the vanes in place. This extraction of the shroud component eliminates its weight contribution to the engine while maintaining secure vane retention through the alternative grommet-casing engagement mechanism.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If adhesives are used to retain the vanes, then the vanes are securely fixed, but the installation and replacement process becomes complicated

Engineering Contradiction:
Improvevane fixationVSAvoidinstallation and replacement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent eliminates the adhesive component from the vane retention system. Instead of relying on adhesives to fix the vanes, the invention employs mechanical retention through grommets that engage with slots in the engine casing. This allows vanes to be installed and removed by simply engaging or disengaging the grommet-casing interface, completely avoiding the complications of adhesive application, curing, and removal associated with chemical bonding methods.

Inventive Principle:
Principle #2Taking out (Extraction)

3Power

If a sharp vane edge is used, then the aerodynamic performance is improved, but the grommet can be cut during foreign object damage events

Engineering Contradiction:
Improveaerodynamic performanceVSAvoidgrommet damage
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary protective structure between the sharp vane edge and the grommet. The design features a recessed portion in the vane root that creates a protective interface, allowing the grommet to engage with this recessed area rather than directly with the sharp aerodynamic edges of the vane. This intermediary engagement zone protects the grommet from cutting during foreign object damage events while preserving the sharp edges needed for aerodynamic performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If connecting members are used to retain the vanes to the shroud, then the vanes are securely attached, but the device complexity and weight increase

Engineering Contradiction:
Improvevane attachmentVSAvoidassembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the connecting members from the vane attachment system. The invention integrates the retention function directly into the grommet structure, which engages with slots in the engine casing. This eliminates the need for separate connecting members such as fasteners or clips that would attach the vanes to a shroud, thereby reducing both the complexity of the assembly structure and the weight of additional components.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design minimizes damage risks, simplifies installation and replacement, reduces engine weight, and improves performance by eliminating the need for adhesives and outer shrouds, facilitating easier maintenance and reducing overall weight.

Implementation Method 1

the grommet having a lip sealingly surrounding said recessed portion of the root of the vane

Methodology Applied
Scientific EffectSealing:

Implementation Method 2

a circumferential portion protruding around a perimeter of the lip in engagement with an inner surface of the platform

Methodology Applied
Scientific EffectMechanical engagement: Mechanical Fastener

Data Source

PatentEP1924758B1Vane assembly with outer grommets
Publication Date: 2013.10.23 PRATT & WHITNEY CANADA CORP
  • EP1924758B1 patent drawingFigure 1
  • EP1924758B1 patent drawingFigure 2
  • EP1924758B1 patent drawingFigure 3

AI summary

A vane assembly (20) of a gas turbine engine (10) comprises a vane that has a vane root (32) connected to an airfoil portion (36) opposite a tip (34) thereof. The vane root includes a platform (46) and a recessed portion (58) interconnecting the platform and the airfoil portion. An elastic grommet (66) comprises a lip portion (84) and a circumferential portion (76) protruding around a perimeter of the lip portion - the lip portion surrounds the recessed portion of the vane. The circumferential portion has a profile that corresponds to that of the airfoil portion and it is engaged between the platform of the vane and the outer surface of a turbine casing (24).