Vane Pump Core Profile for Uniform Displacement
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Solution Overview
Problem
Conventional vane pumps experience pulsing displacement due to non-uniform radial separation of the pump core, leading to variations in fluid displacement across the rotational cycle.
Innovation Solution
A vane pump design featuring a non-linear vane radius modifying portion between the inlet and outlet profiles, which adjusts the vane radius to maintain a substantially steady flow rate by offsetting incremental displacements, using a fourth-order curve or similar non-linear profile symmetric about the midpoint.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If a conventional vane pump uses uniform radial separation of the pump core from the rotor, then the structure is simple, but the pump displacement varies during rotation causing pulsing
Solution Approach 1:
The pump core is designed with a non-uniform radial separation profile where different sections have different radii. Specifically, the core includes a first section with a first radius and a second section with a second radius greater than the first radius. This local variation in geometry compensates for the diminishing fluid displacement that occurs as vanes retract, thereby maintaining substantially uniform total pump displacement throughout the rotational cycle.
2Productivity
If the vane radius is modified non-linearly to reduce flow pulses, then the pump displacement becomes uniform, but the manufacturing precision requirements increase
Solution Approach 1:
The non-linear modification of the vane radius or core profile employs curved geometric transitions rather than abrupt changes. This curvature approach distributes the displacement compensation smoothly across the rotation cycle, reducing flow pulses while maintaining manufacturability through continuous, differentiable profile shapes that can be fabricated using standard machining or molding processes.
Data Source
Figure 1
AI summary
The vane pump 100 includes a housing 111 enclosing the rotor 101 and vanes 103, the housing including an inner surface defined by a core profile to cause the vanes to extend and retract radially to provide a predetermined vane displacement with rotation of the vanes. The core profile includes an inlet profile portion 115 and an outlet profile portion 117, wherein the core profile includes a vane radius modifying portion 119 defined between the inlet profile portion and the outlet profile portion such that a radial extension of a vane that is guided along the inner surface will change when transiting the vane radius modifying portion.