Vane Pump Fluid Supply Segmentation

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Solution Overview

Problem

Vane pump devices face limitations in efficiently managing the amount of working fluid supplied to vane grooves, requiring precise pressure control to optimize fluid discharge without excessive fluid usage.

Innovation Solution

A vane pump device design featuring a rotor with vane grooves and a cam ring with distinct pressure regions, utilizing separate supply portions to manage the working fluid pressure, reducing the amount of fluid supplied by targeting specific vane grooves based on their positions, thereby optimizing fluid discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If a small amount of working fluid is supplied to vane grooves, then the amount of fluid loss is reduced, but the pressure control precision deteriorates

Engineering Contradiction:
Improveamount of working fluid suppliedVSAvoidpressure control precision
Core Design Contradiction:
Loss of substanceVSManufacturing precision

Solution Approach 1:

The invention divides the cam ring into multiple pressure control regions (first, second, and third regions) with different pressure levels. Each region supplies working fluid to specific vane grooves based on local requirements. This localized pressure control allows precise pressure management while minimizing overall fluid consumption, as only necessary vane grooves receive fluid at each pressure level.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cam ring is segmented into distinct pressure control regions that independently manage fluid supply to different vane grooves. The first supply portion, second supply portion, and third supply portion create separate fluid pathways, enabling selective fluid distribution. This segmentation allows the system to supply fluid only where needed, reducing total fluid consumption while maintaining precise pressure control.

Inventive Principle:
Principle #1Segmentation

2Productivity

If multiple pressure regions are created in the cam ring, then fluid discharge efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvefluid discharge efficiencyVSAvoidcam ring structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention integrates multiple pressure control regions and supply portions directly into the cam ring structure, merging the pressure control function with the cam ring's rotational function. This consolidation achieves multi-pressure fluid discharge without requiring separate external pressure control devices, thereby improving fluid discharge efficiency while limiting the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces the amount of working fluid supplied to vane grooves while maintaining efficient fluid discharge, enhancing the pump's operational efficiency and fluid management.

Implementation Method 1

a first supply portion that supplies the working fluid to the vane grooves at the first pressure

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

a second supply portion that supplies the working fluid to the vane grooves at the second pressure

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 3

a cam ring that includes an inner circumferential surface which is provided to face an outer circumferential surface of the rotor and which is provided with a first region that sets a pressure of the working fluid to a first pressure together with the vanes, and a second region that sets the pressure of the working fluid to a second pressure

Methodology Applied
Scientific EffectPressure control: Pressure Gradient

Data Source

PatentUS10451062B2Vane pump device
Publication Date: 2019.10.22 ASTEMO LTD
  • US10451062B2 patent drawing
  • US10451062B2 patent drawing
  • US10451062B2 patent drawing

AI summary

An embodiment provides a vane pump device includes multiple vanes; a rotor that rotates and includes vane grooves for supporting the vanes and accommodating oil; a cam ring that includes an inner circumferential cam ring surface provided with a high pressure region and a low pressure region, and that surrounds the rotor; and an inner plate that covers an opening of the cam ring. The inner plate includes a first portion that supplies high pressure oil to the vane grooves, and a second portion that supplies low pressure oil to the vane grooves. Among vane grooves which support vanes positioned in the high pressure region of the cam ring, the first portion supplies high pressure oil to vane grooves, the number of which is less than the number of vanes positioned in the high pressure region.