Vane Pump Recesses Reduce Stiction for Evaporative Leak Detection

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Solution Overview

Problem

Existing evaporative emissions systems struggle to quickly and accurately detect leaks, especially at high ambient temperatures, where gasoline vapors can exceed regulatory limits due to leaks in the vapor dome of the fuel tank, leading to excessive emissions.

Innovation Solution

A vane pump with a rotary assembly and recessed surfaces is designed to reduce stiction and enhance leak detection by maintaining system pressure during a leak test, using a motor-connected rotary assembly with recesses on the vanes and rotor faces to collect vapor and prevent leakage, integrated with a controller for precise pressure management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If smooth, uniform surfaces are used on vanes and rotor, then manufacturing is easier, but stiction increases causing poor leak detection performance

Engineering Contradiction:
Improveease of manufactureVSAvoidleak detection performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by introducing recesses only at specific locations on the vane surfaces where they contact the rotor, rather than modifying the entire surface. This localized modification reduces stiction at critical contact points while maintaining smooth surfaces elsewhere for ease of manufacture. The recesses create micro-gaps that prevent vapor condensation and reduce adhesion forces exactly where needed.

Inventive Principle:
Principle #3Local quality

2Reliability

If recesses are added to vane surfaces, then stiction is reduced improving leak detection, but manufacturing complexity increases

Engineering Contradiction:
Improveleak detection performanceVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the vane surface into multiple recesses distributed across the contact areas, rather than creating one large complex feature. Each recess is a simple geometric element that can be independently formed, reducing overall manufacturing complexity while collectively providing the stiction reduction benefit across the entire vane-rotor interface.

Inventive Principle:
Principle #1Segmentation

3Productivity

If faster leak detection is implemented, then emissions compliance is improved, but system complexity increases

Engineering Contradiction:
Improveleak detection speedVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements self-service by designing the recesses to automatically reduce stiction through passive physical mechanisms during normal pump operation. The recesses create micro-gaps that naturally prevent vapor condensation and reduce adhesion forces without requiring external control systems, sensors, or active components, thereby achieving faster and more reliable leak detection without increasing system complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The vane pump effectively reduces stiction and allows the system to maintain necessary pressure for leak detection, ensuring compliance with emissions regulations by accurately identifying leaks and minimizing vapor escape.

Implementation Method 1

The rotary assembly is configured to collect the vapor in the recess during operation

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

The recess is defined by a molded surface

Methodology Applied
Scientific EffectSurface tension: Surface Tension

Data Source

PatentUS12085045B1Low stiction vane pump for evaporative emissions system
Publication Date: 2024.09.10 STONERIDGE CONTROL DEVICES INC
  • US12085045B1 patent drawing
  • US12085045B1 patent drawing
  • US12085045B1 patent drawing

AI summary

A vane pump includes a housing that provides a bore in fluid communication with an inlet passageway and an outlet passageway, and a rotary assembly that is arranged within and configured to rotate relative to the bore. The rotary assembly includes a rotor that is mounted to a shaft and has multiple slots. The rotor has a first and second faces that engage the housing. A vane is received in each of the slots, each vane has first and second surfaces that extend a length in a longitudinal direction from a first end portion to a second end portion. The first end portion is received in its respective slots. The rotary assembly includes a recess on at least one of the first face, the second face, the first surface of the first portion, and the second surface of the first portion.