E-Vaping Reservoir Bayonet Refill Interface for Leak Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

E-vaping devices face challenges in efficiently refilling pre-vapor formulations without transferring the formulation to the exterior, leading to potential contamination and reduced device performance.

Innovation Solution

A reservoir assembly with a first bayonet connector assembly and a conduit extending into a space defined by this assembly, detachably coupling with a second bayonet connector assembly of an outlet assembly to establish a bayonet interface connection, ensuring fluid communication between the vaporizer assembly and the exterior while isolating the fluid port from the exterior when the connection is established.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the reservoir is refilled by transferring pre-vapor formulation to the exterior, then refilling is enabled, but contamination and device performance degradation occur

Engineering Contradiction:
Improverefilling capabilityVSAvoidcontamination
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a refill port with a refillable seal as an intermediary mechanism between the reservoir interior and exterior. This seal acts as a mediator that allows controlled transfer of pre-vapor formulation during refilling while preventing unauthorized access and contamination. The seal maintains isolation between interior and exterior environments while enabling legitimate refilling operations through the designated refill port.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the fluid port is exposed to the exterior for refilling, then refilling is possible, but pre-vapor formulation may transfer to the exterior causing contamination

Engineering Contradiction:
Improverefilling accessVSAvoidformulation transfer
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The patent applies local quality by providing different isolation characteristics at different locations of the reservoir. The refillable seal at the refill port provides selective isolation - it remains sealed during normal operation to prevent formulation transfer, but can be intentionally opened for refilling. This localized control allows the fluid port to be accessible when needed while maintaining isolation elsewhere to prevent unwanted formulation transfer to the exterior.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If a simple open refilling system is used, then refilling is easy, but device integrity and performance are compromised

Engineering Contradiction:
Improverefilling simplicityVSAvoiddevice integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The refillable seal operates on a self-service principle where the user can independently control the sealing and refilling process. The seal can be opened and closed by the user without requiring external tools or complex mechanisms, enabling simple refilling operations. At the same time, the seal maintains device integrity by preventing unauthorized access and contamination when closed, thus preserving reliability while enabling ease of operation.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250089795A1E-vaping device
Publication Date: 2025.03.20 ALTRIA CLIENT SERVICES LLC
  • US20250089795A1 patent drawing
  • US20250089795A1 patent drawing
  • US20250089795A1 patent drawing

AI summary

Some example embodiments include a reservoir assembly for an e-vaping device that may include a reservoir, a first bayonet connector assembly, and a conduit extending from a vaporizer assembly and into a space defined by the first bayonet connector assembly. The first bayonet connector assembly may detachably couple with a second bayonet connector assembly of an outlet assembly to establish a bayonet interface connection between the reservoir and the outlet assembly, such that the conduit is in fluid communication with the exterior of the reservoir assembly through an interior of the outlet assembly.