Vaping Cartridge Memory Circuit Using PWM Power-Line Communication

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Solution Overview

Problem

Existing nicotine e-vaping devices lack efficient communication and data storage mechanisms, which limits their ability to accurately monitor and control nicotine vapor production and user feedback.

Innovation Solution

The integration of a power control circuit, a memory module with an array of fuses, and a memory controller that uses pulse width modulated power signals to communicate and store data, allowing for precise control of the heating element and monitoring of nicotine levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If a memory module with an array of fuses and memory controller is integrated into the nicotine cartridge, then data storage and communication capabilities are improved, but device complexity increases

Engineering Contradiction:
Improvedata storage capabilityVSAvoiddevice complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent embeds the memory module (containing array of fuses and memory controller) within the nicotine cartridge assembly. The memory controller is integrated into the same cartridge housing that contains the reservoir and heater element, creating a nested structure where the communication and storage functions are housed within the existing cartridge architecture rather than as separate external components.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The wire that provides electrical connection for power delivery to the heater element is also utilized as a communication channel. The memory controller modulates the electrical characteristics of this existing power wire to encode and transmit data back to the power control circuit, making the power delivery infrastructure serve dual purposes of both energy transfer and information communication.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If pulse width modulated power signals are used for communication between memory module and power control circuit, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvenicotine level monitoring precisionVSAvoidcommunication mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The power control circuit generates pulse width modulated (PWM) signals for controlling the heater element, and the same PWM communication protocol is used for bidirectional data transmission between the memory module and power control circuit. The memory controller modulates the electrical characteristics (such as pulse width or frequency) of the power wire to encode data, allowing the existing power control infrastructure to handle both heating control and information communication functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The PWM signal serves as an intermediary carrier that transports both power control instructions and data information through the same wire. The memory controller encodes information by modulating parameters of the PWM signal, and the power control circuit decodes these modulations to retrieve data from the memory module, using the PWM protocol as a mediating communication language between the two components.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If an array of fuses is used for memory storage, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
Improvedata recording accuracyVSAvoidmemory structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent employs an array of fuses as the memory storage mechanism. Each fuse represents a binary storage element that can be in one of two states (intact or blown). The fuse array provides non-volatile, write-once read-many-times (WORM) memory storage, where data is recorded by selectively opening fuses through controlled electrical breakdown. This approach uses simple, inexpensive passive components rather than complex active memory cells.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The memory storage state is encoded through parameter changes in the fuse elements. Each fuse transitions from a conductive state (low resistance) to a non-conductive state (high resistance) when blown, representing a binary 0 or 1. The memory controller applies precise voltage pulses to specific fuse locations to change their electrical resistance parameter, thereby encoding data in the physical state of the fuse array without requiring complex memory cell structures.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables accurate monitoring of nicotine levels, efficient data storage, and precise control of the heating element, enhancing the overall performance and user experience of nicotine e-vaping devices.

Implementation Method 1

a heater element configured to heat nicotine pre-vapor formulation drawn from the reservoir

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

heats a nicotine pre-vapor formulation to produce a nicotine vapor

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

The power control circuit is configured to apply a pulse width modulated power signal to the heater element through the wire

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 4

The memory module is configured to detect a plurality of pulses in the pulse width modulated power signal

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12336572B2Nicotine electronic vaping device
Publication Date: 2025.06.24 ALTRIA CLIENT SERVICES LLC
  • US12336572B2 patent drawing
  • US12336572B2 patent drawing
  • US12336572B2 patent drawing

AI summary

A nicotine e-vaping device includes a heater, a power control circuit, and a memory module. The heater element is configured to heat nicotine pre-vapor formulation. The power control circuit is coupled to the heater element through a wire. The power control circuit is configured to apply a pulse width modulated power signal to the heater element through the wire, and to receive information over the wire. The memory module is configured to detect a plurality of pulses in the pulse width modulated power signal, record information based on the detected plurality of pulses, and output the recorded information to the power control circuit via the wire.