Multi-Layer Vapor Chamber Flow Paths for Thin Device Cooling

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Solution Overview

Problem

Existing vapor chambers face challenges in improving heat transport capability, particularly in thinner designs required for modern portable electronic devices.

Innovation Solution

A vapor chamber design comprising superposed sheets with specific flow paths and structures to enhance heat transport, including a first flow path and adjacent fluid flow paths, heat insulating parts, and guiding parts, with reinforcing sheets for improved strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional heat pipe designs are used for cooling, then heat transport capability is achieved, but the device thickness increases which is unsuitable for slim portable terminals

Engineering Contradiction:
Improveheat transport capabilityVSAvoiddevice thickness
Core Design Contradiction:
TemperatureVSLength of moving object

Solution Approach 1:

The vapor chamber is constructed by superposing three sheets (first sheet, second sheet, and third sheet) to form a multi-layered structure. This segmentation allows the creation of distinct flow paths (vapor flow paths and condensate flow paths) within separate layers, enabling efficient heat transport while maintaining a thin overall profile suitable for portable terminals

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from conventional three-dimensional heat pipe structures to a planar, two-dimensional vapor chamber design. The vapor and condensate flow paths are arranged in different planes (first sheet and second sheet respectively), allowing heat transport to occur across the surface area rather than requiring vertical thickness, thus achieving thin-profile cooling

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If multiple flow paths are added to improve heat transport, then heat dissipation efficiency increases, but device complexity increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidflow path structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

Multiple flow paths (vapor flow paths and condensate flow paths) are merged into a unified vapor chamber structure formed by superposed sheets. The flow paths are integrated within the same enclosure, sharing common boundaries and interfaces, which simplifies manufacturing while maintaining efficient heat transport through coordinated vapor and condensate circulation

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The third sheet serves multiple functions: it forms the boundary between vapor and condensate flow paths, provides structural support for the vapor chamber, and facilitates the connection between different flow path regions. This multi-functionality reduces the number of separate components needed, thereby reducing overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances heat transport capability and structural integrity, allowing for efficient heat dissipation in thinner devices.

Implementation Method 1

the working fluid receives heat of the heat source and evaporates near the heat source, and then becomes gas (vapor) and moves in the flow path for vapor

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

the working fluid changes its phase, to transport heat

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 3

is cooled by surroundings that absorb heat of the working fluid and condenses, and changes its phase into the liquifying state

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS12578150B2Vapor chamber, electronic device and sheet for vapor chamber
Publication Date: 2026.03.17 DAI NIPPON PRINTING CO LTD
  • US12578150B2 patent drawing
  • US12578150B2 patent drawing
  • US12578150B2 patent drawing

AI summary

A vapor chamber having an enclosure which a working fluid is sealed in, the enclosure including: a first flow path; and a fluid flow path part that is adjacent to the first flow path.