Vapor compression system with compressor control based on temperature and humidity feedback

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Solution Overview

Problem

HVAC systems with multiple compressors often overcool enclosed spaces while attempting to control temperature and humidity, leading to inefficient energy use and discomfort.

Innovation Solution

A vapor compression system with a controller that switches between different modes of operation based on temperature and humidity levels, activating specific compressors to independently control temperature and humidity while conserving energy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple compressors are activated to control temperature and humidity, then humidity control capability is improved, but temperature control precision deteriorates due to overcooling

Engineering Contradiction:
Improvehumidity control capabilityVSAvoidtemperature control precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The system segments the compressor control into distinct modes: a first mode that activates both compressors for simultaneous temperature and humidity control, and a second mode that activates only one compressor for humidity control when temperature is already satisfied. This segmentation allows the system to selectively apply different control strategies based on real-time conditions, resolving the contradiction between humidity control capability and temperature control precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically switches between different compressor activation modes based on real-time temperature and humidity measurements. The controller continuously monitors environmental conditions and adjusts compressor operation accordingly, transitioning from static on/off control to dynamic adaptive control. This dynamic approach enables the system to maintain temperature control precision while preserving humidity control capability.

Inventive Principle:
Principle #15Dynamics

2Productivity

If multiple compressors are activated to control humidity, then dehumidification effectiveness is improved, but energy consumption increases

Engineering Contradiction:
Improvedehumidification effectivenessVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system applies partial action by activating only the necessary number of compressors based on current conditions. When temperature control is already satisfied, the system uses only one compressor for humidity control rather than both, avoiding excessive energy consumption. This partial activation maintains adequate dehumidification effectiveness while reducing energy usage compared to continuous full-capacity operation.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system changes the operational parameters of the compressors by switching between different activation modes. Instead of maintaining constant high-capacity operation, the system adjusts compressor activation status based on whether temperature control is needed, thereby adapting energy consumption to actual demand while preserving dehumidification effectiveness when required.

Inventive Principle:
Principle #35Parameter changes

3Power

If temperature control is prioritized by activating multiple compressors, then cooling capacity is improved, but humidity control capability deteriorates

Engineering Contradiction:
Improvecooling capacityVSAvoidhumidity control capability
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The control strategy is segmented into temperature-priority mode (first mode) and humidity-priority mode (second mode). In the first mode, both compressors are activated to maximize cooling capacity when temperature control is the primary need. In the second mode, only one compressor is activated to provide adequate cooling while preserving humidity control capability. This segmentation allows the system to adapt to different control priorities based on real-time conditions.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains desired temperature and humidity levels while reducing energy consumption by optimizing compressor usage in response to environmental conditions.

Implementation Method 1

The evaporator coil and the condenser coil facilitate heat transfer between air surrounding the coils and a refrigerant pumped by a compressor through the coils. For example, as air passes over the evaporator coil, the air cools as it loses energy to the refrigerant passing through the evaporator coil.

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

the condenser facilitates the discharge of heat from the refrigerant to the surrounding air

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS10684053B2Vapor compression system with compressor control based on temperature and humidity feedback
Publication Date: 2020.06.16 JOHNSON CONTROLS LIGHT COMMERCIAL IP GMBH
  • US10684053B2 patent drawing
  • US10684053B2 patent drawing
  • US10684053B2 patent drawing

AI summary

A vapor compression system that includes a controller. The controller includes instructions for switching between first and second modes of operation of the vapor compression system. The controller activates a first compressor and a second compressor of the vapor compression system in the first mode of operation in response to a temperature level and a humidity level exceeding a threshold temperature and a threshold humidity level, respectively. And in the second mode of operation, the controller activates the first compressor in response to only the humidity level exceeding the threshold humidity level.