Vapor Compression Distillation with Parallel Partition Plates

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Solution Overview

Problem

Current desalination systems, such as multiple effect distillation (MED) and solar distillation, face inefficiencies in heat transfer and energy consumption, making them ineffective and costly for converting seawater to fresh water, especially under climate change conditions where fresh water supplies are inadequate.

Innovation Solution

A vapor zigzag flow path distillation process with a turbine or screw expander to compress vapor and recover latent heat, combined with a multiple effect distillation system featuring closely spaced parallel partition cylinders or plates for enhanced heat flux and energy efficiency, and a control system for fluid management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a simple boiler is used for vaporization and condensation, then the system is simple to operate, but energy efficiency is poor and heat recovery is insufficient

Engineering Contradiction:
Improvesystem operation simplicityVSAvoidheat recovery efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The system is divided into multiple effect chambers (first effect, second effect, etc.) with separate evaporators and condensers for each. This segmentation allows heat recovery in one effect to drive vaporization in the next effect, improving overall energy efficiency while maintaining operational simplicity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements a nested structure where the second effect is positioned inside the first effect chamber, and subsequent effects are nested within previous ones. This nested arrangement allows heat to be transferred from outer to inner effects, enabling heat recovery and reuse across multiple stages without requiring separate external heat exchangers for each effect

Inventive Principle:
Principle #7Nested doll (Nesting)

2Loss of energy

If multiple effect distillation system is implemented, then heat efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveheat efficiencyVSAvoidsystem structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into integrated components: each partition wall serves as both a structural separator and a heat transfer medium; the condenser of one effect simultaneously serves as the evaporator for the next effect; vapor flow paths are integrated through the nested chambers. This merging reduces the number of separate components needed while maintaining multiple effect functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The partition walls serve multiple functions: they act as structural dividers between effects, as heat transfer surfaces for both condensation and evaporation, and as support structures for the nested chamber arrangement. This multi-functionality reduces the overall component count and simplifies the system structure while achieving high heat efficiency

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If vapor compression is added to recover latent heat, then energy consumption is reduced, but the system requires additional energy input to operate the compressor

Engineering Contradiction:
Improvelatent heat recoveryVSAvoidcompressor energy input
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The system utilizes phase transitions (vaporization and condensation) at different temperature levels across multiple effects. By recovering latent heat during condensation in each effect and using it to drive vaporization in subsequent effects, the system creates a cascading energy recovery mechanism that reduces the need for external compression and energy input

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces energy consumption and enhances the efficiency of seawater desalination, enabling the production of fresh water while also powering a generator to charge batteries, thus providing a cost-effective and sustainable solution for water scarcity issues.

Implementation Method 1

establishing a heat flux across the plurality of partition cylinders or plates

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

evaporation and condensation of the vapors in a zigzag way, for the separation of binary phase and multiple phase liquids

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

condensation of the vapors in a zigzag way, for the separation of binary phase and multiple phase liquids

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

enabling gravity flow of a liquid along the faces of the partition cylinders or plates from, an upper edge to a lower edge

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS9968865B1Multiple effect with vapor compression distillation apparatus
Publication Date: 2018.05.15 WU WEI
  • US9968865B1 patent drawing
  • US9968865B1 patent drawing
  • US9968865B1 patent drawing

AI summary

Multiple effects with vapor compression distillation apparatus includes a plurality of parallel cylinders or plates for recovery of heat having opposed evaporation and condensation faces for alternately evaporating and condensing. There are forward, backward and parallel feeding method to the upper end of the cylinders or plates for gravity flow along the evaporator face of the cylinders or plates with vapor condensing on the opposite condensation faces. Compressor is included as means for collecting and recovering the condensed product from the system. Alternate embodiments including a solar heat input system and other combined configurations.