Vaporizer Filter with Concentric Quartz Wool and Microfiber Layers

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Solution Overview

Problem

Existing vaporizers lack effective filtration systems to remove toxins and enrich vapors with desired compounds, leading to potential health risks and inconsistent flavor profiles.

Innovation Solution

A removable filter system with a housing and filter element designed for various vaporizer geometries, incorporating concentrically disposed inner and outer elements made of absorbent materials like microfibers and quartz wool, which absorb toxins and enhance vapor quality by enriching nicotine, cannabinoids, and flavors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If no filtration system is used in the vaporizer, then the device complexity is reduced and manufacturing is simpler, but toxins and heavy metals are inhaled leading to health risks

Engineering Contradiction:
Improvetoxin inhalationVSAvoidfiltration system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The filtration system is divided into multiple functional layers including a hydrophobic layer for liquid separation, an adsorbent layer for toxin removal, and a flavor enhancement layer. Each layer performs a specific filtration function, allowing the system to effectively reduce toxin inhalation while maintaining manageable complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The filter incorporates porous materials with specific pore sizes and structures that allow vapor passage while trapping toxins and heavy metals. The porous structure provides large surface area for adsorption without significantly increasing device complexity, as the filtration function is achieved through material properties rather than complex mechanical structures

Inventive Principle:
Principle #31Porous materials

2Reliability

If a basic filter is used, then device complexity is low, but flavor consistency and vapor quality are inconsistent

Engineering Contradiction:
Improveflavor consistencyVSAvoidfilter structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Different regions of the filter are designed with distinct properties: the hydrophobic layer has water-repelling characteristics for consistent liquid separation, the adsorbent layer contains specific materials for toxin removal, and the flavor layer is positioned to optimize flavor compound delivery. This local differentiation ensures consistent vapor quality and flavor profiles while maintaining a relatively simple overall structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The filter combines multiple materials with complementary properties in a layered composite structure. This includes hydrophobic materials for liquid management, adsorbent materials for toxin removal, and flavor-enhancing materials. The composite approach achieves reliable flavor consistency through material selection rather than complex mechanical or electronic systems

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The filter system effectively reduces toxin inhalation and enhances vapor quality by removing heavy metals and enriching vapors with desired compounds, providing a healthier and more consistent user experience.

Implementation Method 1

incorporating concentrically disposed inner and outer elements made of absorbent materials like microfibers and quartz wool, which absorb toxins

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

enriching vapors with desired compounds, providing a healthier and more consistent user experience

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS11484059B2Vaporizer filter
Publication Date: 2022.11.01 HEALTHIER CHOICES MANAGEMENT CORP
  • US11484059B2 patent drawing
  • US11484059B2 patent drawing
  • US11484059B2 patent drawing

AI summary

A filter for an vaporizer has a housing having a sidewall and a top. A filter element is contained in the housing adjacent to the top. The filter element has an outer element concentrically arranged around an inner element. The outer element contains elongated fibrous filtering members containing quartz wool in order to reduce heavy metals contained in vapor passing through the filter. The inner element contains and delivers to the user flavorings or medications. A removable sanitary wrapper is disposed around the housing of the filter. The filter may also be configured as a replacement mouthpiece for a vaporizer.