Vaporizer Power Supply Assembly With Isolated Airflow Venting

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electronic vaporization devices face safety risks due to power supply explosions, which can direct impact forces towards the user's face or mouth, and fail to meet UL8139 security tests.

Innovation Solution

A power supply assembly with a holder isolating the power supply from the vaporization component, featuring an airflow sensing apparatus and airflow channels, ensuring airflow generated during an explosion is directed away from the user.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the power supply is directly mounted in the power supply assembly without isolation, then the device structure is simple, but the power supply explosion can directly impact the user's face or mouth causing safety risks

Engineering Contradiction:
Improveuser safetyVSAvoidpower supply assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power supply assembly is segmented into distinct functional zones using the holder as a partition. The holder divides the internal space to separate the power supply from the vaporization component and user-facing areas, creating isolated compartments that prevent explosion impact from reaching the user while maintaining structural organization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The holder acts as an intermediary barrier between the power supply and the user-facing components. This intermediate structure absorbs and redirects explosion forces away from the user's face or mouth, serving as a protective mediator that maintains both safety and functional integration.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the power supply faces the nozzle direction, then the device structure is simplified, but the explosion impact force directs powders, electrode pins, and tiny parts toward the user's mouth or face increasing danger

Engineering Contradiction:
Improveexplosion impact directionVSAvoidcomponent arrangement
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The holder creates an asymmetric internal arrangement within the power supply assembly, positioning the power supply at an angle or orientation that is not directly facing the nozzle. This asymmetric configuration ensures that explosion forces are directed away from the user's face or mouth rather than along the nozzle axis, reducing the harmful impact direction.

Inventive Principle:
Principle #4Asymmetry

3Reliability

If the airflow channel and start airway are not isolated from the power supply, then the device structure is simpler, but the explosion can affect airflow paths and contaminate the vaporization system

Engineering Contradiction:
Improvevaporization system cleanlinessVSAvoidairflow isolation structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The holder segments the internal airflow paths from the power supply compartment, creating separate airflow channels that do not directly communicate with the power supply area. This segmentation prevents explosion contaminants from entering the vaporization airflow paths while maintaining distinct functional zones for power and vaporization systems.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12543781B2Electronic vaporization device and power supply assembly
Publication Date: 2026.02.10 SHENZHEN SMOORE TECH LTD
  • US12543781B2 patent drawing
  • US12543781B2 patent drawing
  • US12543781B2 patent drawing

AI summary

A power supply assembly for supplying power to a vaporization component, the power supply assembly including: a shell; a power supply mounted in the shell; an airflow sensing apparatus disposed in the shell; a holder mounted in the shell, the holder being disposed on one end of the power supply, the airflow sensing apparatus being disposed on the holder, the holder isolating the power supply from the vaporization component; an airflow channel provided in the shell; and a start airway for starting the airflow sensing apparatus, the start airway being provided on the holder. The airflow channel and/or the start airway are/is isolated from the power supply by the holder.