Method and controller for controlling a vapour-compression system with thermodynamic constraints satisfaction

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Solution Overview

Problem

The non-linear behavior of vapour-compression systems, particularly associated with compressors and valves, poses a challenge for effective control, despite the development of advanced control methods.

Innovation Solution

A method of controlling a vapour-compression system that involves determining a cooling demand, setting preliminary and final thermofluidic property objective values, and adjusting the compressor and expansion device operations based on these values to achieve target thermofluidic properties within the system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional control methods are used for vapour-compression systems, then the system can operate, but the non-linear behavior of compressors and valves causes poor control precision and performance

Engineering Contradiction:
Improvecontrol precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transforms the control approach by changing from direct component control to thermodynamic parameter control. The controller monitors and regulates thermodynamic parameters (temperature, pressure, enthalpy, entropy) throughout the system to achieve precise control despite non-linear component behavior. This parameter-based approach allows the system to maintain optimal performance across varying operating conditions without requiring complex individual component control strategies.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces thermodynamic parameters as intermediary variables between the control system and the physical components. Instead of directly controlling compressors and expansion valves, the system uses thermodynamic state parameters as mediators to indirectly regulate system behavior. This intermediary layer simplifies control by focusing on the thermodynamic state rather than the complex mechanical behavior of individual components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If advanced control methods are implemented to address non-linear behavior, then control precision may improve, but the system complexity and difficulty of implementation increase

Engineering Contradiction:
Improvesystem performanceVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent creates a universal control framework that can handle various operating conditions and component variations through a single thermodynamic parameter-based approach. The same control methodology applies regardless of specific compressor or valve characteristics, making the system adaptable and reliable across different configurations and operating scenarios without requiring multiple specialized control strategies.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements comprehensive feedback control by continuously monitoring thermodynamic parameters throughout the system and adjusting control actions based on deviations from desired states. The controller uses feedback from temperature, pressure, and other thermodynamic measurements to maintain optimal system performance, automatically compensating for non-linear behaviors and external disturbances.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables more precise control of vapour-compression systems, addressing the non-linear behavior challenges and improving the system's efficiency and performance in meeting cooling demands.

Implementation Method 1

an evaporator configured to facilitate heat transfer from a thermal source into the working fluid

Methodology Applied
Scientific EffectHeat transfer: Convection

Implementation Method 2

vapour-compression system for circulating a working fluid

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS20250189191A1Method and controller for controlling a vapour-compression system with thermodynamic constraints satisfaction
Publication Date: 2025.06.12 ROLLS ROYCE PLC
  • US20250189191A1 patent drawing
  • US20250189191A1 patent drawing
  • US20250189191A1 patent drawing

AI summary

A method of controlling a vapour-compression system for circulating a working fluid. The vapour-compression system comprises a compressor, an expansion device and an evaporator configured to facilitate heat transfer from a thermal source into the working fluid. The method comprises: determining or receiving a cooling demand, the cooling demand being associated with a demand to cool the thermal source; determining a preliminary thermofluidic property objective value based on the cooling demand; determining a final thermofluidic property objective value based on the preliminary thermofluidic property objective value and one or more thermofluidic property objective value thresholds, wherein the final thermofluidic property objective value relates to a target thermofluidic property of the working fluid at a control location within the vapour-compression system; and controlling at least one of the compressor and the expansion device based on the final thermofluidic property objective value.