Variable-Volume Accumulator for Fast Suspension Damping Response

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Solution Overview

Problem

Existing vehicle suspension systems face challenges in quickly responding to uneven road conditions, causing discomfort and requiring larger pump capacities that limit installation flexibility.

Innovation Solution

An accumulator system that varies the volume of a passage for pressurized oil, regulated by a driver and controller, to adjust damping force based on environmental conditions, using a variable portion and a driver to control fluid supply to the damper.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a larger capacity pump is used to adjust damping force under various vehicle specifications, then the damping force adjustment capability is improved, but the pump size and footprint increase, limiting installation flexibility

Engineering Contradiction:
Improvedamping force adjustment capabilityVSAvoidpump footprint
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The accumulator incorporates a variable volume chamber that can dynamically adjust its capacity based on different vehicle specifications and operating conditions. This allows a single pump size to serve multiple vehicle configurations, improving adaptability without requiring larger pump capacities for all applications.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the volume parameter of the accumulator chamber to adapt to different vehicle specifications. By varying the chamber volume rather than the pump capacity, the system achieves versatile damping force adjustment while maintaining a compact pump footprint suitable for various installation locations.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If hydraulic fluid is supplied to compression or rebound chambers to move the piston and regulate damping force, then the damping force regulation is achieved, but the response time to road conditions is delayed, causing discomfort

Engineering Contradiction:
Improvedamping force regulationVSAvoidresponse speed to road conditions
Core Design Contradiction:
Ease of operationVSSpeed

Solution Approach 1:

The accumulator pre-stores hydraulic fluid in a variable volume chamber, preparing the fluid in advance before it is needed. When road conditions change, the pre-positioned fluid can be immediately supplied to the damper chambers, eliminating delays associated with fluid transport from distant reservoirs and enabling faster response to uneven road surfaces.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The variable volume chamber acts as an intermediary between the pump and the damper chambers. It serves as a local fluid reservoir that can quickly supply or absorb hydraulic fluid based on real-time suspension demands, improving response speed while maintaining smooth damping force regulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Quickly adjusts damping force to improve ride comfort and reduce pump size requirements, enhancing vehicle stability and flexibility.

Implementation Method 1

a driver for varying a volume of the first space

Methodology Applied
Scientific EffectVariable volume control:

Implementation Method 2

a second space formed outside the variable portion; a moving portion at least partially inserted in the accumulator and movable by the driver

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 3

a sealing portion disposed between the body and the moving portion to maintain sealing within the body

Methodology Applied
Scientific EffectSealing:

Data Source

PatentUS12496864B2Accumulator and vehicle suspension system including the same
Publication Date: 2025.12.16 HL MANDO CORP
  • US12496864B2 patent drawing
  • US12496864B2 patent drawing
  • US12496864B2 patent drawing

AI summary

Accumulator and vehicle suspension system including the same are provided. An accumulator capable of supplying fluid to a suspension system of a vehicle includes a body for storing fluid, a movable portion disposed within the body to form a first space, and a driver for varying a volume of the first space within the movable portion.