Variable Area Fan Nozzle Dynamic Bypass Adjustment

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Solution Overview

Problem

Turbofan aircraft engines face challenges in varying the bypass duct exit area to match different flight conditions and thrust levels, as existing designs lack efficient mechanisms to adjust fan nozzle exit areas dynamically.

Innovation Solution

A variable area fan nozzle system is introduced, comprising a movable aft structure and a radially-outer and radially-inner sealing elements, allowing the porting flow passage to open or close, thereby adjusting the exit area of the bypass duct by translating the aft structure between stowed and deployed positions, and using sealing elements to maintain a sealed interface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a variable area fan nozzle system is introduced to dynamically adjust the bypass duct exit area, then thrust management and engine performance are improved, but device complexity increases

Engineering Contradiction:
Improvebypass duct exit area adjustment capabilityVSAvoidnozzle system structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The nozzle system is segmented into modular components: a movable aft structure, fixed forward structure, radially-outer sealing element, and radially-inner sealing element. This segmentation allows independent design and optimization of each component while maintaining overall system functionality for variable area adjustment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The radially-inner sealing element is nested within the radially-outer sealing element, with the inner sealing element positioned inside the bypass duct and the outer sealing element positioned outside. This nested arrangement provides dual sealing capability in a compact configuration, managing complexity through spatial efficiency.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If sealing elements are added to maintain sealed interface during movement, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvesealed interface maintenanceVSAvoidsealing system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Each sealing element (radially-outer and radially-inner) is designed to perform multiple functions: providing sealed interfaces between the movable aft structure and fixed forward structure, accommodating relative movement between components, and maintaining sealing during both stowed and deployed positions. This multi-functionality reduces the need for additional specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The sealing elements are positioned and configured to automatically maintain sealed interfaces through their geometric arrangement and material properties, without requiring active control systems or additional actuation mechanisms. The sealing action occurs passively as the structures move relative to each other.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11408370B2Variable area fan nozzle for turbofan aircraft engine
Publication Date: 2022.08.09 SHORT BROTHERS PLC
  • US11408370B2 patent drawing
  • US11408370B2 patent drawing
  • US11408370B2 patent drawing

AI summary

A variable area fan nozzle for a turbofan aircraft engine includes a first structure defining a forward portion of a bypass duct of the turbofan aircraft engine and a second structure defining an aft portion of the bypass duct. The second structure is movable relative to the first structure between a deployed position where a porting flow passage defined between the forward portion of the bypass duct and the aft portion of the bypass duct is open, and a stowed portion where the porting flow passage is closed. The movable second structure comprises a vane and a slat attached to the vane and disposed forward of the vane. The porting flow passage extends between the slat and the vane when the second structure is in the deployed position.