Variable Atmospheric Condition Testing Apparatus for Continuous Wind Tunnel Operation

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Solution Overview

Problem

Conventional wind tunnels are limited in their ability to conduct continuous testing under varying airflow or air pressure conditions, as they require frequent shutdowns and can only operate for short durations due to the limitations of buffer tanks maintaining test section pressure.

Innovation Solution

An adjustable variable atmospheric condition testing apparatus with an outer and inner chamber, a vacuum pump, an intake valve, and sensors that allow for continuous operation and adjustment of gas flow and pressure within a range of 0.3-2.0 Mach, enabling testing under variable conditions without the need for buffer tanks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If a buffer tank is used to maintain test section pressure in a wind tunnel, then pressure control is achieved, but the testing duration is limited to approximately eight seconds

Engineering Contradiction:
Improvetest section pressure controlVSAvoidtesting duration
Core Design Contradiction:
Stress or pressureVSDuration of action of moving object

Solution Approach 1:

The patent removes the buffer tank component from the wind tunnel system entirely. Instead of using a buffer tank to maintain pressure, the system uses a vacuum pump connected to a vacuum chamber that can continuously evacuate gas from the test section, enabling indefinite testing duration while maintaining pressure control through the vacuum pump's continuous operation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The vacuum pump operates continuously to maintain the vacuum environment in the test section, allowing the wind tunnel to run indefinitely without the time limitation imposed by buffer tanks. The continuous evacuation of gas ensures stable pressure conditions throughout the testing period.

Inventive Principle:
Principle #20Continuity of useful action

2Adaptability or versatility

If the airflow or air pressure conditions are changed in a traditional wind tunnel, then new testing conditions are achieved, but the wind tunnel must be shut down

Engineering Contradiction:
Improveairflow and pressure condition variationVSAvoidcontinuous operation capability
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent implements a movable diaphragm that can be repositioned to change the volume of the test section dynamically. This allows the wind tunnel to adjust airflow and pressure conditions continuously during operation without shutdown. The diaphragm's movement creates variable testing conditions while the vacuum pump maintains the vacuum environment throughout the adjustment process.

Inventive Principle:
Principle #15Dynamics

3Stress or pressure

If a vacuum pump is used to remove gas from the test section, then ultra-low pressure conditions are achieved, but gas removal efficiency must be maintained

Engineering Contradiction:
Improveultra-low pressure environmentVSAvoidgas removal rate
Core Design Contradiction:
Stress or pressureVSQuantity of substance

Solution Approach 1:

The patent divides the system into an inner test section and an outer vacuum chamber, with the vacuum pump acting on the outer chamber. This segmentation allows the vacuum pump to efficiently remove gas from the larger outer chamber while the smaller inner test section maintains ultra-low pressure conditions. The diaphragm separates the two regions, enabling independent pressure management.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables long-duration testing of aerodynamic structures under ultra-low pressure and high-speed conditions, allowing for continuous operation and real-time adjustments of airflow and pressure, overcoming the limitations of traditional wind tunnels.

Implementation Method 1

a vacuum pump configured to remove gas from the inner and outer chambers

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 2

the introduced gas interacts with the object

Methodology Applied
Scientific EffectGas flow:

Implementation Method 3

a sensor positioned downstream of the object and configured to detect a characteristic of the gas interacting with the object

Methodology Applied
Scientific EffectAerodynamic measurement:

Data Source

PatentUS10060824B2Adjustable variable atmospheric condition testing apparatus and method
Publication Date: 2018.08.28 HYPERLOOP TECHNOLOGIES INC
  • US10060824B2 patent drawing
  • US10060824B2 patent drawing

AI summary

An adjustable variable atmospheric condition testing apparatus for testing an object includes an outer chamber, an inner chamber positioned inside and in fluid communication with the outer chamber, a vacuum pump configured to remove gas from the inner and outer chambers, and further configured to expel the removed gas via an exhaust, an intake configured to selectively introduce gas from ambient into the inner chamber via a valve, such that the introduced gas interacts with the object, and a sensor positioned downstream of the object and configured to detect a characteristic of the gas interacting with the object.