Variable Axis Air Outlet Slats for Compact Vehicle HVAC
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Solution Overview
Problem
Existing air outlet devices for vehicles require large installation space to effectively influence air flow direction, which conflicts with compact design and safety device installation, particularly when airbag systems are involved.
Innovation Solution
An air outlet device with at least two slats that can rotate relative to each other, featuring variable axes of rotation allowing the outer slats to pivot inwardly towards adjacent slats, reducing the need for outward pivoting and minimizing installation space while maintaining effective air flow influence.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If slats are designed to pivot outward in both directions to influence edge areas of air flow, then flow direction control quality is improved, but installation space requirements increase
Solution Approach 1:
The patent inverts the conventional pivoting direction of outer slats. Instead of pivoting outward away from adjacent slats, the outer slats are designed to pivot inward toward adjacent slats. This inversion is achieved through variable axes of rotation that change position based on pivoting direction, allowing the slat to effectively pivot in the opposite direction of conventional designs, thereby reducing installation space while maintaining flow control quality
Solution Approach 2:
The patent changes the parameter of the axis of rotation position dynamically. The axis of rotation is not fixed but varies depending on the pivoting direction. When the outer slat pivots in one direction, the axis of rotation is positioned at one location; when pivoting in the opposite direction, the axis shifts to a different location. This parameter change enables the slat to pivot inward toward adjacent slats rather than outward, resolving the space requirement contradiction
2Reliability
If multiple slats are arranged one above another to cover entire width and height of air flow, then flow influence effectiveness is improved, but device height and installation depth increase
Solution Approach 1:
The patent applies the inversion principle to the arrangement and pivoting behavior of slats in the vertical stack. By designing outer slats to pivot inward toward adjacent slats rather than outward, the overall height requirement of the slat assembly is reduced. This inward pivoting motion allows the slats to maintain effective coverage of the air flow edges without requiring excessive vertical space or installation depth
Solution Approach 2:
The patent merges the functions of multiple slats through coordinated pivoting motion. The coupling mechanism ensures that when one slat pivots, adjacent slats also adjust their positions, creating a combined effective coverage area. This merging of functions allows the system to maintain flow influence effectiveness across the entire air flow width and height while using a more compact vertical arrangement
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design optimizes both the flow direction control and installation space, allowing for a compact and efficient air outlet device that can be integrated with other safety technologies like airbags, while providing additional installation space for further components.
Implementation Method 1
at least two slats (32, 34), which can be rotated together relative to the housing (20), for influencing the flow direction of an air flow
Data Source
Figure 1
Figure 2a~2b
Figure 3~4a
AI summary
The device (10) has a set of plates (30) arranged one above the other and rotatable relative to a housing (20). The plates are arranged for influencing of flow direction of airflow. Uppermost and lowest plates (32, 34) have bearings with variable rotational axes (R) so that the lowest and/or uppermost plates are swiveled independent of adjustable direction of the adjacent plate. Variation of the rotational axes between two positions of the rotational axes is taken place related to the flow direction of the airflow. An independent claim is also included for a method for influencing flow direction of airflow using an air outlet device.