Variable Barcode Quality Indicators for Logistics

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Solution Overview

Problem

Current quality management systems lack effective methods to provide real-time, machine-readable indicators for product quality parameters such as temperature, elapsed time, and pH, which are essential for ensuring product freshness and safety throughout the logistics chain.

Innovation Solution

The implementation of a quality management system utilizing variable barcodes that change readable states based on product quality determining parameters, such as temperature and elapsed time, allowing for immediate indication of product quality status through barcode readers, enabling efficient tracking and decision-making in retail and storage environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional quality management methods are used, then manual monitoring of product quality parameters is possible, but real-time detection and machine-readable indication of quality status cannot be achieved

Engineering Contradiction:
Improvequality parameter detection accuracyVSAvoidquality assessment speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces manual quality monitoring with automated barcode-based indicators that provide machine-readable quality status. The system substitutes human inspection with optical scanning technology, enabling real-time detection of temperature, time, and pH parameters through barcode readers without mechanical contact with the product.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces barcode indicators as intermediary carriers that encode quality parameter information. These barcodes serve as mediators between the physical product quality state and the digital information system, allowing quality status to be transmitted, stored, and processed electronically without direct measurement equipment contact with the product.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If variable barcodes are implemented to provide real-time quality indicators, then machine-readable quality status can be achieved, but system complexity increases

Engineering Contradiction:
Improvequality information accessibilityVSAvoidquality management system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent employs universal barcode technology that can represent multiple quality parameters (temperature, time, pH) using a single standardized format. The same barcode reading infrastructure used in existing logistics systems can interpret quality indicators, allowing one system to serve multiple quality monitoring functions without requiring specialized equipment for each parameter type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent encodes quality parameter changes as variations in barcode patterns, positions, or states rather than requiring separate indicators for each parameter. The system transforms continuous physical parameters into discrete, machine-readable barcode representations, simplifying information transmission while maintaining comprehensive quality monitoring capability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If multiple quality parameters are monitored individually, then comprehensive quality assessment is possible, but the number of indicators and system complexity increase

Engineering Contradiction:
Improveproduct quality assuranceVSAvoidnumber of indicators
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple quality parameter indicators into integrated barcode systems where temperature, time, and pH data are merged into single or paired barcode representations. This consolidation maintains comprehensive quality monitoring while reducing the total number of separate indicators needed, as one barcode can encode multiple parameter states simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10037507B2System and method for improved quality management in a product logistic chain
Publication Date: 2018.07.31 VARCODE
  • US10037507B2 patent drawing
  • US10037507B2 patent drawing
  • US10037507B2 patent drawing

AI summary

A quality management system for products including a multiplicity of product unit specific indicators, each operative to provide a machine-readable indication of exceedence of at least one threshold by at least one product quality determining parameter, an indicator reader operative to read the product unit specific indicators and to provide output indications and a product type specific indication interpreter operative to receive the output indications and to provide human sensible, product unit specific, product quality status outputs.