Variable Blade Angle Adjustment Rate Limit for Wind Turbine Load Control

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Solution Overview

Problem

Wind power plants face excessive loads and rotational speeds due to spontaneous blade angle adjustments towards 0°, leading to potential damage and reduced lifespan, as existing control methods lack dynamic adjustment based on operating and environmental parameters.

Innovation Solution

Implementing a variable blade angle adjustment rate limit that adjusts depending on rotor rotational speed and environmental factors, such as wind speed and direction, to prevent excessive blade angle changes, with separate limits for positive and negative adjustments, and a control device to manage these limits dynamically.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the blade angle adjustment rate is restricted by a pre-settable blade angle adjustment rate limit, then excessive loads and rotational speeds are prevented, but the regulation control cannot spontaneously adjust the blade angle towards 0° quickly enough when needed

Engineering Contradiction:
Improveprevention of excessive loadsVSAvoidblade angle adjustment speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The blade angle adjustment rate limit is changed from a static pre-settable value to a dynamic variable that automatically adjusts based on current operating conditions (rotor rotational speed, environmental parameters). This allows the limit to be higher when the rotor is slow and lower when the rotor is fast, resolving the contradiction between preventing excessive loads and enabling quick adjustment when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The adjustment rate limit parameter is made variable by introducing dependency on rotor rotational speed and environmental parameters. The control device continuously monitors these parameters and adjusts the rate limit accordingly, allowing the system to adapt to changing conditions and resolve the contradiction between safety and responsiveness.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the blade angle adjustment rate limit is increased to allow faster adjustment, then the regulation control can respond quicker to changes, but excessive loads and rotational speeds occur

Engineering Contradiction:
Improveresponse speed of regulation controlVSAvoidexcessive loads on wind power plant
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The adjustment rate limit dynamically adapts to the current rotor rotational speed and environmental conditions. When the rotor is slow, the limit is higher allowing faster response. When the rotor is fast, the limit is lower preventing excessive loads. This dynamic adaptation resolves the contradiction between productivity and reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control device continuously monitors rotor rotational speed and environmental parameters, using this feedback to adjust the blade angle adjustment rate limit in real-time. This closed-loop control ensures the limit is optimized for current conditions, allowing fast response when safe and preventing excessive loads when dangerous.

Inventive Principle:
Principle #23Feedback

3Device complexity

If a constant blade angle adjustment rate limit is used, then the control system is simple, but it cannot adapt to varying operating conditions and environmental parameters

Engineering Contradiction:
Improvesimplicity of control systemVSAvoidadaptability to operating conditions
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The control system maintains relative simplicity while introducing adaptability by making the adjustment rate limit parameter variable based on easily measurable operating conditions (rotor speed, environmental parameters). The control device automatically adjusts the limit based on these parameters without requiring complex algorithms or additional hardware.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9309866B2Blade angle adjustment rate limit adjustment
Publication Date: 2016.04.12 SIEMENS GAMESA RENEWABLE ENERGY SERVICE GMBH
  • US9309866B2 patent drawing
  • US9309866B2 patent drawing
  • US9309866B2 patent drawing

AI summary

A method for the operation of a wind power plant (11) with a rotor (9), which has at least one rotor blade (10), wherein at least one part of the rotor blade (10) will be or is rotated around a longitudinal axis of the rotor blade (10) by a blade angle () wherein the rotation of the at least one part of the rotor blade (10) occurs with a pre-settable blade angle adjustment rate (θ), wherein the rotor (9) is operated speed variably and wherein the blade angle adjustment rate () is restricted by a pre-settable blade angle adjustment rate limit (G, G′, G1-G4). Furthermore, a wind power plant (11) with a rotor (9), which receives at least one rotor blade (10), wherein at least one part of the rotor blade (10) is rotatable around a longitudinal axis of the rotor blade (10) by a blade angle (), wherein a blade angle adjustment rate is pre-settable and the blade angle adjustment rate () is restricted by a blade angle adjustment rate limit (G, G′, G1-G4).