Variable capacity compressor operation mode determination method and device, variable capacity compressor, and air conditioner

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Solution Overview

Problem

Variable capacity compressors face challenges in accurately determining the success of switching between single-cylinder and dual-cylinder operation modes, leading to inefficiencies and jitter issues due to varying compressor displacement and motor efficiency, which affects lubrication system control.

Innovation Solution

A method and device for determining the successful switching of compressor operation modes by comparing current values before and after mode switching, controlling discharge and suction pressure differences within preset ranges, and adjusting operation frequencies to ensure accurate mode determination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the compressor switches between single-cylinder and dual-cylinder operation modes, then the compressor displacement and motor efficiency change, but the determination accuracy of switching success is insufficient

Engineering Contradiction:
Improvecompressor operation mode switchingVSAvoiddetermination accuracy of switching success
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent employs feedback control by detecting the compressor current before and after mode switching, comparing the current values to determine whether switching succeeded, and then adjusting the operation frequency accordingly. This closed-loop feedback mechanism ensures accurate determination of switching success while adapting to different operation modes.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the operation frequency parameter based on the determined switching success. When switching succeeds, the operation frequency is adjusted to optimize compressor performance for the new mode. This parameter adjustment resolves the contradiction by adapting the system to different operation modes while maintaining accurate control.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the compressor operates in single-cylinder mode, then the structure is simpler, but the rotor force is unstable due to eccentric rotation

Engineering Contradiction:
Improvecompressor structureVSAvoidrotor force stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent dynamically adjusts the operation frequency based on the determined operation mode and switching success. This dynamic adjustment optimizes the rotor force characteristics for each mode, stabilizing the eccentric rotation in single-cylinder mode while maintaining system simplicity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By changing the operation frequency parameter according to the detected mode and switching success, the patent optimizes the mechanical characteristics of the rotor, reducing jitter and stabilizing the force on the rotor during eccentric rotation while keeping the overall structure simple.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the compressor operates in dual-cylinder mode with different cylinder volumes, then the capacity increases, but the jitter problem occurs

Engineering Contradiction:
Improvecompressor capacityVSAvoidvibration stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent dynamically adjusts the operation frequency based on the determined dual-cylinder operation mode. This dynamic control optimizes the synchronization and balance of the two cylinders with different volumes, reducing vibration and jitter while maintaining the increased capacity benefit of dual-cylinder operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Through feedback control, the system detects switching success in dual-cylinder mode and adjusts the operation frequency accordingly. This feedback mechanism ensures that the compressor operates at optimal frequencies for dual-cylinder mode, minimizing jitter while maintaining high capacity.

Inventive Principle:
Principle #23Feedback

4Device complexity

If the compressor operation mode switching is not accurately determined, then the control system is simpler, but the lubrication system control is affected

Engineering Contradiction:
Improvecontrol systemVSAvoidlubrication system control
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements a feedback-based determination method that compares current values before and after mode switching. This feedback mechanism provides accurate determination of switching success, ensuring reliable lubrication system control while keeping the control system relatively simple through straightforward current comparison and frequency adjustment.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11808261B2Variable capacity compressor operation mode determination method and device, variable capacity compressor, and air conditioner
Publication Date: 2023.11.07 GREE ELECTRIC APPLIANCE INC OF ZHUHAI
  • US11808261B2 patent drawing

AI summary

Disclosed are a variable capacity compressor operation mode determination method and device, a variable capacity compressor and an air conditioner. The variable capacity compressor operation mode determination method includes: detecting a current value of a compressor at present as A1 before switching an operation mode of the compressor; detecting the current value of the compressor at present as A2 after switching the operation mode of the compressor and reaching a preset time; comparing A1 and A2, determining that the switching of the operation mode of the compressor is successful when a ratio relationship between A1 and A2 satisfies a preset condition, and determining that switching of the operation mode of the compressor is failed when the ratio relationship between A1 and A2 dissatisfies a preset condition.