Variable Capacity HVAC Startup Control to Reduce Energy Consumption

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Solution Overview

Problem

Traditional HVAC systems operate inefficiently during startup, leading to unnecessary energy consumption and greenhouse gas emissions.

Innovation Solution

An energy-efficient HVAC system with a variable capacity compressor and a control system that initializes operation at an intermediate capacity, ramping up to maintain efficient operation based on temperature deviations from a set point.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the HVAC system operates at full capacity during startup, then the cooling or heating effect is achieved quickly, but energy consumption increases unnecessarily

Engineering Contradiction:
Improveconditioning effectivenessVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The compressor operates at variable capacity during startup, dynamically adjusting from full capacity to intermediate capacity based on system conditions. This dynamic operation allows the system to achieve rapid temperature response initially, then reduce capacity to maintain efficiency without unnecessary energy consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operating parameter (compressor capacity) during startup from full capacity to intermediate capacity. This parameter change enables the system to balance between achieving effective temperature control and minimizing energy consumption during the startup phase.

Inventive Principle:
Principle #35Parameter changes

2Speed

If the HVAC system ramps up to full capacity immediately, then the system responds quickly to temperature deviations, but energy efficiency decreases

Engineering Contradiction:
Improveresponse speedVSAvoidenergy efficiency
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The system performs preliminary action by operating at full capacity for a brief initial period to quickly address temperature deviations, then transitions to intermediate capacity. This preliminary full-capacity operation ensures rapid response to thermal demands while limiting energy waste by not maintaining full capacity unnecessarily.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The compressor operates in periodic stages during startup: initially at full capacity for rapid response, then transitions to intermediate capacity for efficient maintenance. This periodic capacity adjustment optimizes both response speed and energy efficiency at different phases of startup operation.

Inventive Principle:
Principle #19Periodic action

3Use of energy by moving object

If the HVAC system operates at intermediate capacity during startup, then energy consumption is reduced, but the response time to achieve set point temperature increases

Engineering Contradiction:
Improveenergy consumptionVSAvoidresponse time
Core Design Contradiction:
Use of energy by moving objectVSLoss of time

Solution Approach 1:

The system dynamically adjusts compressor capacity during startup, initially operating at full capacity to minimize response time for achieving set point temperature, then transitions to intermediate capacity to reduce energy consumption during the maintenance phase of operation.

Inventive Principle:
Principle #15Dynamics

4Use of energy by moving object

If the HVAC system uses variable capacity operation, then energy efficiency is improved, but system complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The system implements variable capacity operation by changing the compressor operating parameter from fixed to variable. This parameter change enables improved energy efficiency through intermediate capacity operation during startup and other phases, managed by control logic that adjusts capacity based on system conditions.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12326266B2Energy efficient HVAC system with variable capacity start up control
Publication Date: 2025.06.10 TYCO FIRE & SECURITY GMBH
  • US12326266B2 patent drawing
  • US12326266B2 patent drawing
  • US12326266B2 patent drawing

AI summary

An energy efficient heating, ventilation, and air conditioning (HVAC) system includes a variable capacity compressor configured to operate at a plurality to operating capacities and a control system communicatively coupled to the variable capacity compressor. The control system is configured to receive data indicative of a temperature within a conditioned space, receive data indicative of a set point temperature of the conditioned space, initialize operation of the variable capacity compressor, and ramp up operation of the variable capacity compressor to an intermediate operating capacity of the plurality of operating capacities during initial operation of the variable capacity compressor, where the intermediate operating capacity is less than a full operating capacity of the plurality of operating capacities.