Variable Compression Engine Cylinder for Dynamic Fuel Reforming

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Solution Overview

Problem

Conventional premixing engines struggle to supply the appropriate amount of reformed fuel to outputting cylinders based on their output, as the amount of reformed fuel is fixed and cannot be adjusted by changing the fuel air equivalence ratio or intake gas quantity.

Innovation Solution

The engine incorporates a reforming cylinder with a variable compression and expansion system, where the piston's back-and-forth movement changes the volume of the expansion chamber, allowing for adjustment of the reformed fuel supply to outputting cylinders by modifying the compression and expansion rates based on the temperature of the reformed fuel, while maintaining the fuel air equivalence ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the amount of reformed fuel is fixed based on predetermined conditions, then the fuel air equivalence ratio and intake gas amount cannot be adjusted, but the engine cannot supply the appropriate amount of reformed fuel according to outputting cylinder demand

Engineering Contradiction:
Improveadjustability of reformed fuel supplyVSAvoidcomplexity of fuel supply control system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the compression rate and expansion rate of the reforming cylinder variable rather than fixed. The control device dynamically adjusts these rates based on the operating conditions and fuel supply requirements, allowing the system to adapt to different output demands without adding complex external control mechanisms. This resolves the contradiction by enabling adaptability through inherent dynamic characteristics of the reforming cylinder itself.

Inventive Principle:
Principle #15Dynamics

2Quantity of substance

If the compression rate and expansion rate of the reforming cylinder are changed, then the amount of reformed fuel supplied can be adjusted, but the temperature control of reformed fuel becomes critical

Engineering Contradiction:
Improveamount of reformed fuel suppliedVSAvoidtemperature of reformed fuel
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent implements feedback control by continuously monitoring the temperature of the reformed fuel and using this information to adjust the compression rate and expansion rate. The control device receives temperature data and modifies the operating parameters to maintain optimal temperature ranges, ensuring both the desired fuel quantity and temperature control. This resolves the contradiction by creating a closed-loop system that balances fuel quantity adjustment with temperature management.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3190287B1engine
Publication Date: 2019.05.08 YANMAR CO LTD
  • EP3190287B1 patent drawingFigure 1
  • EP3190287B1 patent drawingFigure 2
  • EP3190287B1 patent drawingFigure 3

AI summary

The purpose of the prevent invention is to provide an engine 1 provided with reforming cylinders 15 which are fuel reforming devices capable of supplying a reformed fuel according to the outputs of outputting cylinders 2. The engine 1 is provided with the outputting cylinders 2 for burning the fuel and the reforming cylinders 15 which are the fuel reforming devices for reforming the fuel through the reciprocating motions of pistons 18. The amount Gf of reformed fuel supplied to all the outputting cylinders 2 is changed according to the outputs of the outputting cylinders 2 while maintaining the amount gf of supplied fuel and the amount gi of suctioned gas, which are supplied into one reforming cylinder 15.