Variable Compression Engine Knock Control via Hydrocarbon Breakthrough Detection

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Solution Overview

Problem

Variable compression engines (VCEs) face issues with engine knock and fuel efficiency due to hydrocarbon breakthrough from evaporative emissions systems, which existing methods fail to adequately address, especially during high compression ratios and varying operating conditions.

Innovation Solution

Adjusting the compression ratio of a VCE in response to hydrocarbon breakthrough detected by sensors, switching from compression ignition to spark ignition at a lower compression ratio to reduce knock and improve efficiency, and reversing this change when breakthroughs cease, thereby mitigating engine knock and fuel inefficiencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the compression ratio is increased to improve fuel efficiency, then fuel efficiency is improved, but hydrocarbon breakthrough causes pre-ignition and engine knock which degrades combustion

Engineering Contradiction:
Improvefuel efficiencyVSAvoidengine knock
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts the compression ratio based on real-time detection of hydrocarbon breakthrough conditions. When hydrocarbon breakthrough is detected, the compression ratio is reduced to prevent pre-ignition and engine knock. When no breakthrough is detected, the compression ratio is increased to improve fuel efficiency. This dynamic adjustment allows the system to optimize fuel efficiency while avoiding engine knock under varying operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the compression ratio parameter in response to detected hydrocarbon breakthrough conditions. By monitoring parameters such as canister outlet temperature, pressure differential, and hydrocarbon concentration, the system adjusts the compression ratio to maintain optimal combustion conditions and prevent engine knock while maximizing fuel efficiency.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If canister purge operations are implemented during engine-off conditions to reduce hydrocarbon bleedthrough, then evaporative emissions are reduced, but this does not address HC vapor bleedthrough during power demand or engine-on conditions

Engineering Contradiction:
Improveevaporative emissionsVSAvoidcoverage of operating conditions
Core Design Contradiction:
Object-generated harmful factorsVSAdaptability or versatility

Solution Approach 1:

The system continuously monitors hydrocarbon concentration at the canister outlet and other relevant parameters during engine-on operations. Based on this real-time feedback, the system detects hydrocarbon breakthrough conditions and adjusts the compression ratio accordingly. This feedback mechanism enables the system to address hydrocarbon bleedthrough during power demand and engine-on conditions, complementing traditional engine-off purge operations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system detects hydrocarbon breakthrough conditions in advance by monitoring canister outlet temperature, pressure differential, and hydrocarbon concentration. Upon detecting potential breakthrough conditions, the system proactively adjusts the compression ratio to prevent pre-ignition and engine knock before they occur, rather than reacting after the problem manifests.

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If ignition timing is adjusted based on estimated biasing force to address engine knock, then engine knock is mitigated, but this approach is based on determining engine knock amount which occurs after the fact

Engineering Contradiction:
Improveengine knockVSAvoidreactive rather than preventive
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The system detects hydrocarbon breakthrough conditions in advance by monitoring canister outlet temperature, pressure differential, and hydrocarbon concentration. Upon detecting potential breakthrough conditions, the system proactively adjusts the compression ratio to prevent pre-ignition and engine knock before they occur, rather than reacting after the problem manifests as traditional knock detection methods do.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses intermediate parameters such as canister outlet temperature, pressure differential, and hydrocarbon concentration as early indicators of potential hydrocarbon breakthrough. These intermediate measurements serve as warning signals that allow the system to take preventive action by adjusting the compression ratio before actual engine knock occurs, providing a more timely response than waiting for knock detection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces engine knock and improves fuel efficiency by dynamically adjusting the engine's operating mode based on hydrocarbon breakthrough, minimizing interruptions and maintaining vehicle operation stability.

Implementation Method 1

a fuel vapor canister to capture non-combusted fuel vapors, such as hydrocarbon (HC) vapors

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

hydrocarbon breakthrough may be determined by at least one of a temperature sensor, pressure sensor, or hydrocarbon sensor

Methodology Applied
Scientific EffectTemperature sensing: Thermocouple

Implementation Method 3

hydrocarbon breakthrough may be determined by at least one of a temperature sensor, pressure sensor, or hydrocarbon sensor

Methodology Applied
Scientific EffectPressure sensing: Pressure Gradient

Implementation Method 4

An increased compression ratio may result in more heat generated in a combustion cylinder, resulting in fuel auto-ignition

Methodology Applied
Scientific EffectCompression heating: Compression

Implementation Method 5

the combustion ignition mode of the variable compression engine may be changed from compression ignition to spark ignition

Methodology Applied
Scientific EffectElectrical discharge: Electric Spark

Data Source

PatentUS11702998B2Methods and systems for reducing hydrocarbon breakthrough
Publication Date: 2023.07.18 FORD GLOBAL TECH LLC
  • US11702998B2 patent drawing
  • US11702998B2 patent drawing
  • US11702998B2 patent drawing

AI summary

Methods and systems are provided for controlling a vehicle engine to reduce engine knock and increase fuel efficiency by reducing hydrocarbon breakthrough. In one example, a method may include adjusting a compression ratio of a variable compression engine in response to hydrocarbon breakthrough above a threshold from a fuel vapor canister of an evaporative emissions system.