Variable Compression Hybrid Sports Bra Design
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Solution Overview
Problem
Conventional sports bras often compromise between encapsulation and compression, with fixed support levels that fail to accommodate individual preferences and varying activity needs, leading to discomfort and inadequate support during motion.
Innovation Solution
A hybrid sports bra design combining an inner cup supporting system with a sling support and an outer bust supporting system featuring a shaped compression panel, allowing adjustable compression and distribution of support across the body, with a two-way stretch back member for optimal comfort and versatility.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a fixed compression design is used, then the bra structure is simple and manufacturing is easier, but it cannot accommodate varying activity needs and personal preferences
Solution Approach 1:
The patent implements a variable compression system where the outer bust supporting system can be adjusted to provide different levels of compression (first, second, or third degree) through movable attachment mechanisms. This allows the bra to dynamically adapt to different activity intensities and personal preferences, transforming a static structure into a dynamic one that responds to user needs.
Solution Approach 2:
The bra is divided into distinct functional systems: an inner cup supporting system for encapsulation and an outer bust supporting system for compression. The outer system is further segmented into adjustable components that can be positioned at different locations, allowing independent control of compression levels across different regions of the bust.
2Strength
If under-wires are added for extra shaping and support, then breast support and definition improve, but comfort deteriorates due to inflexible support during motion
Solution Approach 1:
The patent replaces rigid under-wires with a flexible outer bust supporting system composed of elastic materials and adjustable panels. This flexible structure provides the necessary support and shaping while accommodating the natural motion and deformation of the body during physical activity, eliminating the discomfort associated with rigid wires.
Solution Approach 2:
The support mechanism uses adjustable compression parameters through the outer bust supporting system, which can be modified to change the level and distribution of support. This allows the support characteristics to be optimized for both comfort and effectiveness, rather than being fixed by a rigid wire structure.
3Reliability
If high compression is used for high impact activities, then bounce is minimized, but comfort is reduced for low impact activities
Solution Approach 1:
The variable compression system allows users to dynamically adjust the compression level based on the intensity of the activity. For high impact activities, the outer bust supporting system can be positioned to provide maximum compression (third degree), while for low impact activities, it can be adjusted to provide minimal compression (first degree), optimizing comfort for each scenario.
Solution Approach 2:
The single bra design incorporates multiple compression levels and support configurations within one garment, making it universally applicable to various activity types from low impact yoga to high impact running, eliminating the need for multiple specialized bras.
4Shape
If encapsulation design is used, then natural shape and breast definition improve, but bounce control deteriorates compared to compression designs
Solution Approach 1:
The patent merges the encapsulation design (inner cup supporting system) with the compression design (outer bust supporting system) into a hybrid structure. The inner cups provide natural shape and definition by enclosing each breast, while the outer compression panels provide bounce control through adjustable pressure, combining the advantages of both design approaches.
Solution Approach 2:
The bra uses composite construction with different material properties: the inner cup system uses molded materials for shape retention and definition, while the outer bust supporting system uses elastic compression materials for bounce control, creating a multi-functional composite structure.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The hybrid design provides balanced, adjustable support that adapts to different activities and personal preferences, offering both angular and vertical support, enhancing comfort and versatility while allowing a single bra to be suitable for multiple activities.
Implementation Method 1
The shaped compression panel is made of an elastic material, is connected to the rib band at a lower portion
Implementation Method 2
the two-way stretch back member successfully distributes the load originating from both the inner cup supporting system and the outer bust supporting system
Data Source
AI summary
A variable compression hybrid design sports bra offers both compression and encapsulation to support the breasts of a user. The front member of the bra includes a rib band extending across the front, and left and right cups connected at bottom portions thereof to the rib band so as to extend above the rib band. The front member also includes a shaped compression panel or bust cup which receives the left and right cups therein. This compression panel is made of an elastic material, is connected to the rib band at a lower portion thereof, and has left and right upper front portions extending from a main portion thereof. An attachment system or mechanism adjustably attaches the compression panel with a strap system to adjustably stretch the compression panel over and thus compress the left and right cups. The cups are supported by crossing slings.


