Variable Compressor Bladder Recirculation Slit Anti-Surge Control

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Solution Overview

Problem

Turbocharger compressors face issues with surging and choking due to varying operating conditions, limiting their operational range and efficiency.

Innovation Solution

A variable compressor design featuring a recirculation slit with a bladder that expands and contracts to adjust the cross-sectional area, aided by a pressure providing device, to control airflow and prevent surging and choking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed inlet port design is used in the compressor, then the structure is simple, but the operational range is limited due to surging or choking under varying operating conditions

Engineering Contradiction:
Improveoperational rangeVSAvoidinlet port structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The inlet port structure is made dynamic through the bladder component that can expand and contract to adjust the recirculation slit cross-sectional area. This dynamic adjustment allows the compressor to adapt to varying operating conditions and expand its operational range while avoiding surging or choking phenomena.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cross-sectional area of the recirculation slit is changed by varying the bladder volume through pressure control. By changing this geometric parameter dynamically, the system optimizes airflow characteristics across different operating conditions, resolving the contradiction between structural simplicity and operational adaptability.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the recirculation slit cross-sectional area is increased, then airflow is improved, but the compressor housing volume increases

Engineering Contradiction:
ImproveairflowVSAvoidcompressor housing volume
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

Instead of providing multiple fixed-size recirculation slits requiring larger housing volume, a single dynamic slit with a bladder is used. The bladder can adjust the slit area in real-time to match airflow demands, maintaining high productivity without increasing the compressor housing volume.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The single recirculation slit with adjustable cross-sectional area serves multiple functions across different operating conditions. The bladder mechanism allows one structure to provide variable airflow control, replacing what would otherwise require multiple fixed structures and larger housing volume.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution expands the operational range of the turbocharger, improving output and fuel efficiency by dynamically adjusting airflow according to vehicle operating conditions.

Implementation Method 1

a bladder (5) installed to expand and contract so as to change a cross-sectional area of the recirculation slit (3)

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a pressure providing device configured to expand and contract the bladder (5)

Methodology Applied
Scientific EffectPressure: Pressure Increase

Data Source

PatentUS10563668B2Variable compressor
Publication Date: 2020.02.18 HYUNDAI MOTOR CO LTD
  • US10563668B2 patent drawing
  • US10563668B2 patent drawing
  • US10563668B2 patent drawing

AI summary

The present disclosure relates to a variable compressor that may include a housing, a recirculation slit, a bladder, and a pressure providing device. The recirculation slit is formed in an inlet port of the compressor housing so as to discharge a portion of a fluid flowing into the inlet port to the outside of the inlet port and then reintroduce the portion of the fluid into the inlet port. The bladder is installed to expand and contract so as to change a cross-sectional area of the recirculation slit. The pressure providing device is disposed to expand and contract the bladder.