Variable Damping Platform for Minimally Invasive Surgical Robotics

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Solution Overview

Problem

Current minimally invasive robotic surgical systems face challenges in efficiency, ease of use, maneuverability, space utilization in the operating room, setup complexity, and mechanical complexity, with a need for improved vibration damping to prevent collisions and enhance precision.

Innovation Solution

A damped surgical system incorporating a base, surgical tool, and linkage with a series of arms and joints, featuring a damper with a variable damping element controlled by a processor based on sensor feedback to adjust damping properties, including a 3 DOF damping platform with a spring element and radially positioned variable dampers, to mitigate vibrations and uncommanded movements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If traditional robotic surgical systems are used, then surgical procedures can be performed minimally invasively, but vibrations and uncommanded movements reduce precision and control

Engineering Contradiction:
Improvesurgical precisionVSAvoidvibrations
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent implements variable damping elements that dynamically adjust damping characteristics based on real-time sensor feedback about system vibrations and movements. This allows the damping properties to change adaptively during different phases of surgical manipulation, providing optimal vibration suppression while maintaining maneuverability when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates sensors that continuously monitor vibrations and uncommanded movements in the robotic linkage, feeding this information back to a controller that adjusts the variable damping elements accordingly. This closed-loop feedback mechanism enables real-time compensation for harmful vibrations while preserving surgical precision.

Inventive Principle:
Principle #23Feedback

2Manufacturing precision

If complex damping mechanisms are added to reduce vibrations, then surgical precision improves, but device complexity increases

Engineering Contradiction:
Improvesurgical precisionVSAvoidmechanical complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent integrates the damping elements directly into the existing robotic linkage structure, combining vibration suppression functionality with the mechanical support structure. This merging approach eliminates the need for separate, complex damping systems while achieving effective vibration reduction.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The variable damping elements serve multiple functions: they provide structural support for the linkage, enable vibration suppression, and allow dynamic adjustment of mechanical properties. This multi-functionality reduces the need for additional specialized components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If variable damping elements with sensor feedback are implemented, then vibration control improves, but control system complexity increases

Engineering Contradiction:
Improvevibration controlVSAvoidcontrol system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The system changes physical parameters (damping coefficients) of the mechanical system based on sensor feedback, rather than adding complex active control mechanisms. This approach to vibration control through parameter modulation achieves effective suppression while keeping the control system relatively simple compared to full active vibration cancellation systems.

Inventive Principle:
Principle #35Parameter changes

4Stability of the object's composition

If rigid linkage structures are used, then structural stability improves, but maneuverability and ease of operation decrease

Engineering Contradiction:
Improvestructural stabilityVSAvoidmaneuverability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent employs variable damping elements that can dynamically adjust their mechanical properties during operation. When high stability is needed, the damping elements provide rigid support; when maneuverability is needed, they allow greater compliance. This dynamic adjustment resolves the contradiction between structural stability and ease of operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

By changing the damping parameters in real-time based on operational requirements, the system transitions between rigid and compliant mechanical behavior. This parameter modulation allows the linkage to exhibit appropriate mechanical characteristics for different surgical tasks, balancing stability and maneuverability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances the precision and efficiency of robotic surgical systems by reducing vibrations and mechanical complexity, improving maneuverability, and simplifying setup, while maintaining precise control over surgical tools, thus addressing the limitations of existing systems.

Implementation Method 1

The damping platform can include a shaft extending from the bottom plate and connected to the top plate via a ball pivot. A plurality of dampers can be radially positioned around the shaft.

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

A damped surgical system incorporating a base, surgical tool, and linkage with a series of arms and joints, featuring a damper with a variable damping element

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

A damped surgical system incorporating a base, surgical tool, and linkage with a series of arms and joints, featuring a damper with a variable damping element controlled by a processor based on sensor feedback

Methodology Applied
Scientific EffectDamping: Damping

Implementation Method 4

The system enhances the precision and efficiency of robotic surgical systems by reducing vibrations and mechanical complexity

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Data Source

PatentUS11766303B2Active and semi-active damping
Publication Date: 2023.09.26 INTUITIVE SURGICAL OPERATIONS INC
  • US11766303B2 patent drawing
  • US11766303B2 patent drawing
  • US11766303B2 patent drawing

AI summary

Techniques for active and semi-active damping include a system including a processor and a linkage having a first link, a second link, and a damper coupling the second link to the first link. The processor is configured to receive a movement command for moving the linkage; determine one or more first vibrations expected to occur in the linkage as a result of performing the movement command; determine a movement profile for moving the linkage to reduce the one or more first vibrations; and drive, using a drive component, the linkage to move according to the movement profile.