Variable Density Tissue Graft for High-Force Sites

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Solution Overview

Problem

Existing tissue graft compositions made from extracellular matrices (ECMs) are not strong enough to withstand forces and pressures at anatomical sites like the abdominal wall and joints, leading to rapid bioresorption and failure before complete tissue restoration can occur.

Innovation Solution

A tissue graft composition with multiple layers, including a dense aponeurosis layer and an epithelial basement membrane layer, where one layer has a density significantly higher than the other, providing strength and elasticity to withstand forces and pressures, and allowing for prolonged bioresorption to facilitate complete tissue restoration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If ECM layers are used for tissue restoration, then epithelial tissue restoration is achieved rapidly, but connective tissue restoration is prolonged and the composition lacks sufficient strength to withstand forces and pressures

Engineering Contradiction:
Improveepithelial tissue restoration speedVSAvoidcomposition strength
Core Design Contradiction:
SpeedVSStrength

Solution Approach 1:

The patent combines multiple ECM layers with different densities and mechanical properties to create a composite tissue graft composition. The first ECM layer provides epithelial restoration while the second, denser ECM layer provides structural strength and durability, allowing the composition to withstand forces and pressures at anatomical sites like the abdominal wall and joints.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent creates layers with different local properties - the first ECM layer has properties optimized for epithelial cell migration and regeneration, while the second ECM layer has higher density and strength properties optimized for mechanical support. Each layer is positioned at the appropriate location to fulfill its specific function.

Inventive Principle:
Principle #3Local quality

2Speed

If ECM compositions are used for tissue restoration, then epithelial restoration occurs rapidly, but complete tissue restoration is prolonged due to slower connective tissue restoration

Engineering Contradiction:
Improveepithelial restoration speedVSAvoidcomplete restoration time
Core Design Contradiction:
SpeedVSLoss of time

Solution Approach 1:

The multi-layer ECM composition allows simultaneous optimization for different restoration processes - the first layer accelerates epithelial restoration while the second layer supports prolonged connective tissue restoration, enabling both processes to occur in parallel rather than sequentially.

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If single-layer ECM compositions are used, then manufacturing is simple, but the composition lacks sufficient durability to persist at implantation sites subjected to high forces and pressures

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcomposition durability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent creates a multi-layer composite structure where each layer contributes specific properties. The combination of layers with different densities and mechanical characteristics provides the durability needed to withstand forces and pressures at anatomical sites, while maintaining a relatively straightforward manufacturing process involving layering and joining techniques.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The tissue graft composition is divided into distinct functional layers - a first ECM layer for epithelial restoration and a second, denser ECM layer for structural support. This segmentation allows each layer to be optimized for its specific function while working together as an integrated composition.

Inventive Principle:
Principle #1Segmentation

4Strength

If ECM layers are layered and mechanically compressed or vacuum compressed to join them, then strength is added to the composition, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvecomposition strengthVSAvoidmanufacturing process complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent employs layering and joining techniques such as mechanical compression or vacuum compression to create a multi-layer composite structure. These processes, while adding complexity to manufacturing, are necessary to achieve the sufficient strength and durability required for the composition to persist at implantation sites subjected to high forces and pressures.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS10517994B2Variable density tissue graft composition and methods of making and using the same
Publication Date: 2019.12.31 ACELL INC
  • US10517994B2 patent drawing
  • US10517994B2 patent drawing
  • US10517994B2 patent drawing

AI summary

Disclosed are tissue graft compositions made of materials having different densities, methods of making, and methods of treatment for restoring tissues in a patient.